Dismounting/Mounting The Engine - 950 Supermoto; Removing The Tank - KTM 2003 950 Adventure Repair Manual

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Dismounting/mounting the engine - 950 Supermoto

NOTE: the procedure for dismounting the engine is the same as the
procedure used for the 950 Adventure; the only difference is in the
preparatory work:
Jack up the motorcycle with the assembly stand 625.29.055.000:
– Remove the footrests on each side and screw off the foot brake
lever.
– Mount the retaining bolt insert
– Raise the assembly stand in the back and slide the retaining bolts in
the footrest support on each side.
NOTE: if you have trouble sliding the retaining bolts into the footrest
support, loosen the counternuts
bolts have been pushed in the footrest supports.
– Press down on the back of the assembly stand to jack up the
motorcycle.
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Removing the tank:

– Remove the tank covers
– Remove both tank spoilers
outside).
– Close both fuel taps and disconnect the fuel hoses.
– Disconnect the fuel connection by pressing lightly on the metal
plate
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– Remove the fuel hose
– Unscrew the tank retaining screw and pull the tank ventilation off
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the connector at the filling hole.
– Disconnect the connector for the horn
– Disconnect the fuel sender and fuel pump connector
– Carefully lift off the tank.
– To mount, proceed in the reverse order.
– To bleed the cooling system: see chapter 12
– To add engine oil: see chapter 12
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on the assembly stand.
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and tighten again after the retaining
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(3 screws on left; 2 screws on right).
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(2 screws in the front and 2 from the
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and pulling the connection apart.
from the fuel pump.
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3-20
.
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.
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