KTM 950 ADVENTURE 2004 Owner's Manual
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KTM 950 ADVENTURE 2004 Owner's Manual

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950ADVENTURE2004
BEDIENUNGSANLEITUNG
OWNER`S MANUAL
MANUALE D`USO
MANUEL D`UTILISATION
MANUAL DE INSTRUCCIONES
ART.NR: 3.210.88

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Summary of Contents for KTM 950 ADVENTURE 2004

  • Page 1 950ADVENTURE2004 BEDIENUNGSANLEITUNG OWNER`S MANUAL MANUALE D`USO MANUEL D`UTILISATION MANUAL DE INSTRUCCIONES ART.NR: 3.210.88...
  • Page 2 (b) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. KTM S PORTMOTORCYCLE RESERVES THE RIGHT TO MODIFY ANY EQUIPMENT TECHNICAL SPECIFICATIONS...
  • Page 3 We expressly point out that work marked with an asterisk in the chapter "Maintenance work on the chassis and engine" must be performed by an authorized KTM workshop If maintenance work should become necessary during a competition it should be performed by a trained mechanic.
  • Page 4 IMPORTANT LIMITED WARRANTY AND LIMITED GUARANTEE INFORMATION The KTM 950 Adventure models are designed to withstand normal use on roads and easy terrain (unpaved roads). The service, care and operating instructions for the engine and chassis specified in the owner's manual must be observed to ensure that the bike runs smoothly and to avoid premature wear.

  • Page 5: Table Of Contents

    INDEX Page Page SERIAL NUMBER LOCATIONS ..... .5 Chassis number .......5 Engine number, engine type .

  • Page 6: Serial Number Locations

    SERIAL NUMBER LOCATIONS Chassis number The chassis number is located on the right side of the steering head tube and on the type label. Write this number into the relevant area on page 1. Engine number, engine type The engine number and engine type are embossed in the engine case near the shift lever.

  • Page 7: Multi-Functional Digital Speedometer

    Multi-functional digital speedometer The universal instrument is divided into 3 parts. Use the MODE and SET button to change the display and the basic set- tings in the display. Display shows all of the information that may be of interest to you. 5 display modes can be selected with the MODE button.

  • Page 8: Setting Options In The Display

    Setting options in the display 10 sec KILOMETERS OR MILES. You can have the speed and distance shown in kilometers or miles in the display. The display can be adapted to the respective country on long- distance trips. To switch from kilometers to miles, switch on the ignition and press the MODE button for approx.

  • Page 9: Cooling Liquid Temperature Display

    Cooling liquid temperature display The temperature display is shown in 7 bars. The more bars that light up, 120°C (248°F) the hotter the cooling liquid. When the lowest bar lights up, the cooling 110°C (230°F) liquid has reached a temperature of approx. 40°C (104°F). When the upper 100°C (212°F) bar lights up 120°C (248°F), all of the bars will start to blink and the red 70°C (158°F)

  • Page 10: Ignition Lock

    Ignition lock The ignition lock has 3 switching positions. Ignition off, (engine can't be started) Ignition on, (engine can be started) Ignition off, handlebar blocked To switch the ignition to position turn the ignition key to position and firmly press it into the lock.

  • Page 11: Storage Compartment

    Storage compartment A storage compartment is located under the seat to hold small, frequently used items. To open, turn the quick release approx. 180° in a counterclockwise direction and lift the cover. To lock, close the cover, insert the quick release in the dolly and turn 180°...

  • Page 12: Shift Lever

    Shift lever The shift lever is mounted on the left side of the engine. The position of the gears is shown in the illustration. Neutral, or the idle speed, is located between first and second gear. 2,3,4,5,6 Side stand The side stand is coupled with a safety starter system.

  • Page 13: Rebound Damping Of Fork

    Rebound damping of fork The fork's damping action during rebound travel (rebound damping) can also be adjusted. This allows you adjust the damping behavior to match your driving style and the payload. The adjusting screws are located on the upper end of the fork legs. More information is provided in the chapter "Adjusting the fork and shock absorber.“...

  • Page 14: Shock Absorber's Preload Adjuster

    Shock absorber's preload adjuster The shock absorber's preload adjuster is infinitely variable by means of the hand wheel . This allows the shock absorber to be adapted to match your body weight and the payload. The hand wheel can be swung out to make adjustments. Baggage carrier plate The base plate for your choice of case system can be attached to the bag- gage carrier plate...

  • Page 15: General Tips And Warnings For Starting The Motorcycle

    GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE Instructions for initial operation WARNING – Verify that your KTM dealer performed the PREPARATION – EW WHEELS HAVE A SMOOTH SURFACE WHICH MEANS OF VEHICLE jobs (see Customer Service Manual). THAT THEY MUST BE RUN IN TO ACHIEVE FULL GRIP OR THIS PURPOSE –...

  • Page 16: Driving Instructions

    If the level of brake fluid falls below the minimum value, this indicates a leak in the braking system or completely worn out brake pads. Arrange for the braking system to be checked by a KTM specialist, as complete failure of the braking system can be avoided.

  • Page 17: Starting When The Engine Is Cold

    IMMEDIATELY SWITCH OFF THE ENGINE F THE ENGINE IS NOT SWITCHED ENGINE DAMAGE WILL OCCUR WITHIN A SHORT PERIOD OF TIME HECK THE ENGINE OIL LEVEL OR CONTACT A KTM WORKSHOP – M AXIMUM PERIOD FOR CONTINUOUS STARTING SECONDS AIT AT LEAST SECONDS BEFORE TRYING AGAIN –...

  • Page 18: Braking

    Depending on the conditions (traffic, road gradient, etc.), you DRIVE ON UNTIL THERE IS SUFFICIENT LIQUID IN THE COLING SYSTEM can shift to a higher gear. Close throttle, at the same time pull KTM’ OWEVER CALL ON ONE OF S DEALERS AS SOON AS POSSIBLE clutch lever and shift to the next higher gear.

  • Page 19: Fuel

    INFORMATION ABOUT THE SIDE STAND Use your foot to push the side stand forward as far as possible, and lean your motorcycle to the side. Make sure that your motorcycle is standing safely on solid ground. Just in case, you can also put in a gear. CAUTION HE SIDE STAND IS DIMENSIONED FOR THE WEIGHT OF THE MOTORCYCLE ONLY F YOU...

  • Page 21: Periodic Maintenance Schedule

    PERIODIC MAINTENANCE SCHEDULE 2004 950 ADVENTURE 15000 1. Service 7500 km km or after A washed motorcycle can be checked more quickly which saves money! every 1000 km once a year 2 years Change engine oil and oil filter Clean oil screens of engine and oil tank Clean magnetic drain plugs of engine and oil tank Check oil lines for damage and kink-less arrangement Renew spark plugs...
  • Page 22 PERIODIC MAINTENANCE SCHEDULE 2004 950 ADVENTURE MPORTANT ECOMENDED AINTENANCE ROCEDURES ERFORMED ASED EPARATE UPPLEMENT RDER at least every 2 years or once a year 15000 km Perform complete fork maintenance Perform complete suspension strut maintenance Clean and lubricate steering-head bearing and sealing elements Clean and adjust the carburetors Treat the electrical contacts and switches with contact spray Treat battery connections with contact grease...

  • Page 23: Maintenance Work On Chassis And Engine

    ALL SERVICING AND ADJUSTMENT PROCEDURES DESIGNATED BY AN ASTERISK * REQUIRE THE KNOWLEDGE AND SKILLS OF A PROFESSIONAL. IN THE INTEREST OF YOUR OWN SAFETY, HAVE THESE PROCEDURES CARRIED OUT AT A AUTHORIZED KTM WORKSHOP! AT A KTM WORKSHOP YOUR MOTORCYCLE WILL RECEIVE OPTIMAL SERVICING BY SPECIALLY TRAINED MECHANICS.

  • Page 24: Adjusting The Fork And Shock Absorber

    Adjusting the fork and shock absorber BASIC SETTING There are a number of ways to adjust the fork and shock absorber to match FORK the chassis to your driving style and the payload. We have provided a table with pragmatical values to help you tune up your 950 Adventure motorcycle.

  • Page 25: Compression Damping Of Shock Absorber

    BASIC SETTING BASIC SETTING SHOCK ABSORBER SHOCK ABSORBER 950 Adventure 950 Adventure S Compression adjuster Low Speed (clicks) Compression adjuster Low Speed (clicks) 15 12 Compression adjuster High Speed (turns) 1,5 1,5 1 Compression adjuster High Speed (turns) 1,5 1,5 1 Rebound adjuster (clicks) 17 12 10 10 Rebound adjuster (clicks)

  • Page 26: Adjusting The Preload Of The Shock Absorber

    Adjusting the preload of the shock absorber The baggage and passenger put the main load on the shock absorber. To guarantee maximum handling performance, the preload of the shock absor- ber must be adapted to the load. The preload is hydraulically adjusted by turning the hand wheel .
  • Page 27 Correct chain tension Loosen collar nut , loosen counter nuts , and turn right and left adjusting screws equally far. Tighten counter nuts Before tightening the wheel spindle, verify that the chain adjusters sitting close to the adjusting screws and that the rear wheel has been aligned with the front wheel.
  • Page 28 In this case, consult an authorized KTM dealer immediately. BRAKE FLUID: KTM fills the brake systems with Motorex Brake Fluid DOT 5.1 brake fluid, one of the best brake fluids that is currently available. We recommend that you continue to use it. DOT 5.1 brake fluid is based on glycol ether and of an amber color.
  • Page 29 Refilling the front brake fluid reservoir * It is not necessary to refill brake fluid under normal conditions (see General information on KTM disk brakes). However, the brake fluid must be refilled as soon as the brake fluid level reaches the MIN mark.
  • Page 30 Refilling the rear brake fluid reservoir * It is not necessary to refill brake fluid under normal conditions (see General information on KTM disk brakes). However, the brake fluid must be refilled as soon as the brake fluid level reaches the MIN mark.
  • Page 31 Dismounting and mounting the front wheel * Jack the motorcycle up at the underride protection until the front wheel no longer touches the ground. Loosen the collar screw and the clamp screws at both fork leg axle passages. Unscrew the collar screw approx. 8 turns, pressing your hand against the collar screw to push the axle passage out of the fork leg and remove the collar screw.
  • Page 32 Dismounting and mounting the rear wheel * Set the motorcycle on the center stand to keep the rear wheel from tou- ching the ground. Unscrew the collar nut , remove the chain tensioner , hold on to the rear wheel while you pull out the axle passage .
  • Page 33 (see illustration). A clear tone must be the result. Dull tones indicate loose spokes. If necessary, have the spokes retightened and the wheel centered by a KTM dealer. WARNING –...
  • Page 34 Charging the battery NOTE: a battery charger, item no. 58429074000, is available from your KTM dealer. You can also use the battery charger to test the off load vol- tage, startability of the battery and the generator capacity. Fold the underride protection and the battery cover down and check the batter's charging condition.
  • Page 35 They are designed for accessory equipment with a maximum current consumption of 5 amperes each. The respective connectors for this equipment are provided under the headlight cover. For more information, contact an authorized KTM workshop.
  • Page 36 Replacing the headlight lamps * Remove the 5 screws on the left and right and take off both side covers Use a screwdriver to detach the retaining tabs , tilt the windshield and headlight forward and pull the connector off the connector support. Place the headlight on a soft pad to keep it from being damaged.
  • Page 37 Adjusting the headlight range The payload can make it necessary to correct the headlight range. The headlight range can be adjusted with the adjusting screw . Turning in a clockwise direction will increase the headlight range, turning in a counter- clockwise direction will reduce the headlight range.
  • Page 38 MIN mark. If you need to add cooling liquid quite often, the cooling system may leak. If the compensating tank is empty, also check the cooling liquid level in the radiator. Have the cooling system checked by an authorized KTM workshop.
  • Page 39 The radiator should be completely filled with cooling liquid. No air should be in the radiator. If any cooling liquid is missing, the cooling system may leak. Have the cooling system checked by an authorized KTM workshop. CAUTION (0.26 US...
  • Page 40 Only use fully synthetic engine oils that meet the JASO MA quality require- ments (see information on the can). 5W/40 10W/50 KTM recommends Motorex Power Synt 4T in the 10W/50 viscosity (for temperatures over 0°C, 32°F) or 5W/40 (for temperatures under 0°C, 32°F). Checking the engine oil level Check the engine oil level when the engine is warm (at least 4 bars on the temperature indicator light up).
  • Page 41 KTM workshop. During the guaranty period, the oil change must be performed by an autho- rized KTM mechanic. Otherwise, the guarantee will become void. The engine oil change is to be carried out when the engine is still warm.
  • Page 42 Remove the 3 screws , lift the tank approx. 15 mm and carefully tilt to the side. Disconnect the connector from the pickup cable (fuel level) and set the tank down. Remove the lower screw on the right tank. Remove the HH screws and take off the battery cover Remove the drain plug on the oil tank and allow the oil to drain into a...
  • Page 43 O-ring and mount the oil filter cover together with the O-ring. Tighten the screws to 6 Nm. CAUTION NLY USE ORIGINAL KTM OIL FILTERS HE ENGINE CAN BE DAMAGED IF OTHER FILTERS ARE USED Mount the oil drain plug on the oil tank with a new seal ring and tighten to 20 Nm.
  • Page 44 Activating the ignition curve for low-octane fuel If you are traveling to a country where fuel having at least 95 octane (ROZ) is not available, you can easily activate the corresponding ignition curve. A plug and socket connection on a brown/black cable is located near the upper shock absorber holder .
  • Page 45 We would like to point out that many operations cannot be performed by oneself. In case of uncertainty, please contact a KTM-dealer.
  • Page 46 Remove left engine cowl and check brown cable connector on generator because the voltage regulator, voltage regulator and generator should be checked by an authorized KTM workshop. Blown fuse Replace fuse HORN BRAKELIGHT SPEEDO. No values are visible in the multi-functional digital spee- dometer display.
  • Page 47 CLEANING Regular cleansing and paintwork care is part of the maintenance work and helps to maintain the value of your motorcycle. CAUTION EVER CLEAN YOUR MOTORCYCLE WITH A HIGH PRESSURED CLEANER OR A HIGH PRESSURED WATER JET HE WATER COULD OTHERWISE RUN INTO THE ELECTRICAL COMPONENTS CONNECTORS SHEATHED CABLES...
  • Page 48 TECHNICAL SPECIFICATIONS CHASSIS – 950 ADVENTURE/ADVENTURE S 2004 950 ADVENTURE / 950 ADVENTURE S Frame Tubular chrome-molybdenum-steel space frame Fork White Power – Up Side Down 4860 MXMA (Multiadjuster) Spring travel front ADVENTURE = 230 mm (9 in), ADVENTURE S = 265 mm (10.4 in) Rear suspension WP Progressive Damping System shock absorber with hydraulic preload adjuster nadelgelagerte Alu-Hinterradschwinge...
  • Page 49 TIGHTENING TORQUES – CHASSIS HH clamp bolts on top triple clamp 20 Nm HH clamp bolts for steering stem 20 Nm HH clamp bolts on bottom triple clamp 15 Nm AH bolt for handlebar mount 20 Nm Collar bolts for handlebar clamps 20 Nm HH clamp bolts on fork legs 10 Nm...
  • Page 50 Only use fully synthetic engine oils that meet the JASO MA quality requirements (see information on the can). KTM recommends Motorex Power Synt 4T in the 10W/50 viscosity (for temperatures over 0°C, 32°F) or 5W/40 (for temperatures under 0°C, 32°F).
  • Page 51 TIGHTENING TORQUES – ENGINE Hexagon nut on primary gear M33x1.5 left Loctite 243 + 130 Nm Multipoint head bolt on conrod caps M10x1 25 Nm / 30Nm / 60° Hexagon nut on balancer shaft M20x1.5 Loctite 243 + 150 Nm Hexagon nut on cylinder head 25 Nm / 46 Nm AH bolts on cylinder head...
  • Page 52 Adjusting the fork and shock absorber ... .23 General informations about KTM disc brakes ..27 Adjusting the headlight range ....36 General tips and warnings for starting the motorcycle .
  • Page 53 NOISE EMISSION WARRANTY KTM Sportmotorcycle AG warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
  • Page 54 Leer atentamente todas las instucciones para el servicio antes de la primera puesta en marcha de la motocicleta! THIS KTM EXHAUST SYTEM 600.05.083.000 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA FOR MODEL SPECIFIC CODE KTM 4210942. INSTALLATION OF THIS EXHAUST SYSTEM ON...
  • Page 55 multi-func.-digital-speedsensor tachometer headlight speed sensor front handle bar switch brake switch for multi-func.-digital- seedometer gn-bl head light flascher wh-bl ye-br gn-re gn-br br-bl bu-re bu-bl br-pi ye-br gn-bl bl-bu bl-wh ignition coil bl-or br-wh ye-br ye-wh re-ye pu-wh re-gn re-gn ye-re re-gn pu-wh...
  • Page 56 ENGLISH DEUTSCH ITALIANO Aditional instruments (roadbook;...) Externe Instrumente Strumenti supplementari Battery Batterie Batteria Clutch switch Kupplungsschalter Interruttore frizione Cooling fan Lüftermotor Motorino ventola Diode Diode Diodo Flasher relay Blinkerrelais Relè indicatori Flasher switch Blinkerschalter Deviatore indicatori di direzione Front brake switch vorderer Bremslichtschalter Interruttore luce ant.
  • Page 57 KTM Group Partner KTM Sportmotorcycle AG A–5230 Mattighofen www.ktm.at...

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