Replacing The Fork Legs - KTM 2003 950 Adventure Repair Manual

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Replacing the fork legs

– Dismount the front wheel (see page 10-2).
– Unscrew the bracket
– Remove all fender bolts
– Unscrew the speed pickup
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– Remove the bolts
– Loosen the clamp bolts on both sides of the bottom
– Pull both fork legs down out of the triple clamps.
The new fork legs are mounted in the reverse order used to dismount.
The upper edge of the fork legs must protrude approx. 5 mm from the
top triple clamp
Tighten the clamp bolts on the top triple clamp to 12 Nm (990 Super
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Duke) or 20 Nm (950 Supermoto and 950/990 Adventure) and on the
the bottom triple clamp to 15 Nm.
Secure the bolts on the brake calipers with Loctite 243 and tighten
to 25 Nm (M8) or 45 Nm (M10x1,25).
Also secure the fixing screws on the speed pickup
– Mount the front wheel (see page 10-2).
– Adjust the fork legs (see Technical Data).
for the brake hose and the speed pickup
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cable and remove from the fender (950/990 Adventure only).
and then the fender.
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on both brake calipers.
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triple clamps.
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with Loctite 243.
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10-8
and top
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