Buell 2007 ULYSSES Service Manual page 510

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PRIMARY CHAIN ADJUSTER
REPLACEMENT
1. See Figure 6-4. Remove locknut (3) from adjuster screw
(2). Turn adjuster screw out of threaded boss in primary
cover (4).
2. Remove chain adjuster as an assembly.
8800
1
2
1
2
3
1. Shoe, chain adjuster
2. Chain adjuster screw
3. Locknut
4. Primary cover
Figure 6-4. Primary Chain Adjuster
3. See Figure 6-4. Inspect primary chain adjuster shoe (1).
If badly worn or damaged, it must be replaced.
4. Replace adjuster shoe as an assembly.
5. Position adjuster inside primary cover (4) with closed
side of shoe against cover. Thread adjuster screw (2) all
the way into tapped boss at bottom of primary cover.
6. At outside of cover, thread locknut (3) onto adjuster
screw with nylon sealing surface toward cover. A 1/4-inch
allen wrench may be inserted into end of adjuster screw
to hold it while threading locknut.
INSTALLATION
1. Remove foreign material from magnetic drain plug. Apply
LOCTITE 565 thread sealant and install plug and tighten
to 14-30 ft-lbs (19-40.7 Nm).
2. Wipe gasket surface clean. Install new gasket on pri-
mary cover.
3. Install primary cover and gasket onto left crankcase half
using mounting bolts.
8801
4
5
4
3
Figure 6-5. Primary Cover Tightening Sequence (Typical)
b1051x6x
4. See
(11.3-13.5 Nm) in sequence shown.
5. See
b1055x6x
5
1. Cable end
2. Coupling
3. Outer ramp and hook
4. Lockplate
5. Spring
6. See
rounded side inboard and the ramp connector button out-
board. With retaining ring side of ramp assembly facing
inward, place hook of ramp (3) around coupling button
and rotate assembly counterclockwise until tang on inner
ramp fits in slot of primary cover.
7. Thread locknut on adjuster screw until slot of screw is
accessible with a screwdriver. Fit nut hex into recess of
outer ramp and turn adjuster screw counterclockwise.
8. Adjust clutch. See
9. Adjust primary chain tension. See
CHAIN.
7
1
6
3
12
13
Figure 6-5. Tighten fasteners to 100-120 in-lbs
Figure 6-3. Install new shifter lever oil seal.
1
2
4
Figure 6-6. Clutch Release Mechanism
Figure 6-6. Fit coupling (2) over cable end (1) with
ADJUSTMENT
2007 Buell Ulysses: Drive/Transmission
8
9
10
11
2
3
under 1.8 CLUTCH.
1.10 PRIMARY
6-5