Deflectors - Buell 2007 ULYSSES Service Manual

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DEFLECTORS/HANDLEBARS
REMOVAL/DISASSEMBLY
1. Remove fasteners (2) from clutch and brake pivot shafts
(3 & 6) and pivot shaft risers (4).
2. Unsnap deflectors (1) from handlebar endcaps (7).
3. Lift deflectors off of the pivot shafts (3 & 6) and pivot
shaft risers (4).
4. Loosen pivot shaft riser (4) and jam nut (5) and remove
from both pivot shafts (3 & 6).
5. Remove pivot shafts (3 & 6) with levers.
b1170x2x
7
1. Deflectors
2. Deflector fasteners (4)
3. Clutch pivot shaft
4. Pivot shaft riser
5. Pivot shaft jam nut
6. Brake pivot shaft
7. Handlebar end cap
2-68 2007 Buell Ulysses: Chassis
2
2
1
Figure 2-97. Deflectors
ASSEMBLY/INSTALLATION
1. Install brake and clutch levers with pivot shafts (3 & 6).
See 2.26 CLUTCH CONTROL/CABLE
BRAKE MASTER CYLINDER AND HAND LEVER
procedure details.
2. Install jam nuts (5) and tighten to 39-48 in-lbs (4.4-5.4
Nm).
3. Install pivot shaft risers (4) and tighten to 43-49 in-lbs
(4.8-5.5 Nm).
4. Spread deflectors (1) and place over the pivot shaft and
riser ends.
5. Snap deflectors onto handlebar end caps (7).
6. Install new deflector fasteners (2) and tighten to 24-36
in-lbs (2.7-4.1 Nm).
3
5
6
4
5
4
2.25
and 2.10 FRONT
2
1
2
for