Buell 2007 ULYSSES Service Manual page 307

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ASSEMBLY/INSTALLATION
1. See Figure 3-100. Place PISTON SUPPORT PLATE
(Part No. HD-42322) in position as shown.
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Figure 3-100. Piston Support Plate
(Part No. HD-42322)
2. Install piston assembly over connecting rod.
b0057d3x
Figure 3-101. Piston Pin and Piston Identification
NOTE
See Figure 3-101. Piston must be installed with the arrows
pointing towards the front of the engine.
3. Install piston pin.
3-68 2007 Buell Ulysses: Engine
NOTE
Always use new retaining ring. Make sure retaining ring
groove is clean and that ring seats firmly in groove. If it does
not, discard the ring. Never install a used retaining ring or a
new one if it has been installed and then removed for any rea-
son. A loosely installed ring will come out of the piston groove
and damage cylinder and piston beyond repair.
1
b1001x3x
1. Piston pin retaining ring
2. Piston pin retaining ring installer
(Part No. HD-34623C)
Figure 3-102. Installing Piston Pin Circlip
4. See Figure 3-102. Install new piston pin retaining rings
(1) using PISTON PIN RETAINING RING INSTALLER
(2) (Part No. HD-34623C).
tool with gap pointing up.
NOTE
Make sure the ring groove is clean. Ring must be fully seated
in the groove with the gap away from the slot at the bottom.
b1002x3x
2
Place new retaining ring on