Transmission Left Case Bearings - Buell 2007 ULYSSES Service Manual

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TRANSMISSION LEFT CASE BEARINGS

REMOVAL
Mainshaft and Countershaft Bearings
1. Split crankcases in half. See
FOR TRANSMISSION REMOVAL.
2. Remove shifter forks and drum. See
SION DISASSEMBLY.
3. Remove countershaft and mainshaft. See
MISSION DISASSEMBLY.
4. Inspect the mainshaft and countershaft ball bearings for
pitting, scoring, discoloration or other damage.
5. See Figure 6-85. If bearing replacement is required,
remove retaining rings (1, 2) using snap ring pliers
(Snap-On Part No. PR-36). Press out bearings (3, 4)
from the inside of the crankcase.
Shift Drum Bushing
Inspect the shifter drum bushing for pitting, scoring, discolora-
tion or excessive wear. If bushing requires replacement press
bushing out of crankcase from either side.
INSTALLATION
Mainshaft and Countershaft Bearings
1. Place crankcase on press with inside surface of crank-
case downward.
2. Lay bearing squarely over bore with printed side of bear-
ing upward. Place a pressing tool (slightly smaller than
outside diameter of bearing) against outer race. Press
bearing into bore until bearing bottoms against shoulder.
3. Install new retaining ring with beveled side facing away
from bearing.
Shift Drum Bushing
1. Place crankcase on press with outside surface of crank-
case downward.
2. See Figure 6-86. Lay bushing squarely over bore. Using
a pressing tool larger than diameter of bushing, press
bushing into bore until bushing contacts shoulder in left
crankcase half. If using a pressing tool larger than diam-
eter of bushing, the pressing tool will bottom against
crankcase when bushing is flush with top surface.
6-46 2007 Buell Ulysses: Drive/Transmission
6.8 CASE DISASSEMBLY
6.9 TRANSMIS-
6.9 TRANS-
a0123xSx
1
2
1. Retaining ring
2. Retaining ring
Figure 6-85. Ball Bearing Assembly
b1035a6x
Shift drum
bushing
Figure 6-86. Shift Drum Bushing Assembly
6.13
3
4
3. Bearing, mainshaft
4. Bearing, countershaft
Outside
crankcase