Transmission Sprocket - Buell 2007 ULYSSES Service Manual

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TRANSMISSION SPROCKET

REMOVAL
NOTE
Use spacer and fastener from B-45659 to install sprocket
locking tool.
PART NO.
B-43982 Transmission sprocket locking tool
HD-94660-37B or Mainshaft locknut wrench
HD-46288
1. Loosen rear axle pinch fastener. See
REMOVAL/6.6 DRIVE BELT
2. Unthread axle approximately 15 threads to release ten-
sion from drive belt.
3. Remove front sprocket cover. See
COVER.
b1106x6x
1
2
6
1. Wheel
2. Wheel nut
3. Stud (2)
4. Idler pulley bracket
5. Idler pulley bracket nut with washer (2)
6. Wheel fastener
Figure 6-100. Idler Pulley Assembly
4. See Figure 6-100. Remove both bracket nuts with wash-
ers (5) attaching idler pulley bracket (4) to studs (3).
5. Slide idler pulley assembly off studs.
6. Inspect pulley by spinning wheel (1) and checking for
excessive wheel bearing wear. See
DRIVE BELT.
7. If pulley wheel needs replacement, remove fastener (6)
and nut (2) from idler pulley bracket (4) and discard.
Replace with new pulley wheel (1).
NOTE
The pulley wheel bearings can not be replaced separately. A
new pulley wheel must be installed.
SPECIALTY TOOL
IDLER PULLEY
SYSTEM.
2.35 SPROCKET
3
4
5
INSPECTION / 1.9
d0117x6x
5
1. Socket head screw (2)
2. Lockplate
3. Transmission sprocket nut (left-hand threads)
4. Transmission sprocket
5. Main drive gear
Figure 6-101. Transmission Sprocket
8. See Figure 6-101. Place transmission in first gear.
Remove two socket head screws (1) and lockplate (2).
NOTES
Transmission sprocket nut has left-hand threads. Turn
nut clockwise to loosen and remove from main drive gear
shaft.
Use the P3/Blast SPROCKET HOLDING TOOL (Part No.
B-43982) with the spacer and fastener from the Firebolt
SPROCKET LOCKING TOOL (Part No. B-45659) to hold
the sprocket.
9. See Figure 6-102. Place transmission in neutral. Install
the P3/Blast SPROCKET HOLDING TOOL (Part No. B-
43982) to hold the sprocket.
10. Remove transmission sprocket nut (3) from main drive
gear (5) using MAINSHAFT LOCKNUT WRENCH (Part
No. HD-94660-37B or HD-46288) and a breaker bar.
11. Remove secondary
sprocket. Remove transmission sprocket (4) from main
drive gear (5).
11978
1. Transmission sprocket holding tool
2. Mainshaft locknut wrench
3. Breaker bar
Figure 6-102. Removing Transmission Sprocket Locknut
2007 Buell Ulysses: Drive/Transmission
6.16
4
2
3
drive belt from transmission
1
6-53