Buell 2007 ULYSSES Service Manual page 333

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CRANKCASE
GENERAL
When rod bearings, pinion shaft bearing, or sprocket shaft
bearing are in need of repair, the engine must be removed
from the chassis; see 3.4 STRIPPING MOTORCYCLE FOR
ENGINE SERVICE in this section. It is recommended proce-
dure to check and make repairs to cylinder heads, cylinders,
gear case and transmission at the same time (perform entire
engine overhaul).
NOTE
Laying engine on primary side will damage clutch cable end
fitting. If fitting is damaged, clutch cable must be replaced.
DISASSEMBLY
Crankcase Halves
1. Remove cylinder heads. See
NOTE
After removing cylinders, install plastic or rubber hose over
cylinder studs. Lifting or moving crankcase by grasping studs
will cause cylinder stud damage.
2. Remove cylinders and pistons. See
PISTON.
3. Remove oil pump. See 3.15 OIL
4. Remove gearcase components. See
COVER AND CAM GEARS.
5. Remove primary cover and primary drive/clutch compo-
nents. See 6.2 PRIMARY
6. Remove starter motor. See
3-94 2007 Buell Ulysses: Engine
3.6 CYLINDER HEAD.
3.7 CYLINDER AND
PUMP.
3.18 GEARCASE
COVER.
5.7 STARTER.
8723a
Figure 3-133. Rear Isolator Assembly
7. See Figure 3-133. Remove rear isolator assembly by
removing the forward two fasteners first and then the two
rear fasteners (re-install with new fasteners).
8. Remove right crankcase. See
FOR TRANSMISSION REMOVAL.
9. If left crankcase requires repairs, proceed with transmis-
sion disassembly. See 6.9 TRANSMISSION DISASSEM-
BLY.
3.19
6.8 CASE DISASSEMBLY