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Z-60/34
Genie Z-60/34 Manuals
Manuals and User Guides for Genie Z-60/34. We have
6
Genie Z-60/34 manuals available for free PDF download: Service Manual, Operator's Manual, Operator's Manual Supplement
Genie Z-60/34 Service Manual (183 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 6.12 MB
Table of Contents
Table of Contents
5
Machine Specifications
13
Hydraulic Specifications
15
Manifold Component Specifications
17
Ford LRG-425 EFI Engine Specifications
18
Machine Torque Specifications
21
Hydraulic Hose and Fitting Torque Specifications
22
Scheduled Maintenance Procedures
23
Pre-Delivery Preparation
25
Maintenance Inspection Report
27
Checklist a Procedures - Rev a
29
Perform Pre-Operation Inspection
29
Perform Engine Maintenance - Deutz Models
29
Perform Engine Maintenance - Ford Models
30
Check for Fuel Leaks
30
Perform Function Tests
31
Perform Drive Hub Maintenance
31
Check the High Pressure Hydraulic Filter Condition Indicator
32
Test the Oscillate Axle (if Equipped)
32
Perform 30 Day Service
33
Perform Engine Maintenance - Ford Models
33
Replace the Fuel Filters - Ford Models
34
Inspect the Fuel Filter/Water Separator - Deutz Models
35
Grease the Turntable Rotation Bearing and Rotate Gear
37
Replace Drive Hub Oil
37
Perform Engine Maintenance - Ford Models
38
Checklist B Procedures - Rev a
39
Inspect the Battery
39
Inspect the Electrical Wiring
40
Test the Key Switch
41
Perform Engine Maintenance - Ford Models
41
Check the Exhaust System
42
Check the Oil Cooler and Cooling Fins - Deutz Models
43
Check the Lug Nut Torque (Including the Tires and Wheels)
44
Confirm the Proper Brake Configuration
45
Check the Oil Level in the Drive Hubs
45
Check and Adjust the Engine RPM
46
Test the Ground Control Override
47
Check the Directional Valve Linkage
48
Test the Platform Self-Leveling
48
Test the Engine Idle Select
49
Test the Fuel Select Operation - Ford Models
50
Test the Drive Brakes
51
Test the Drive Speed - Stowed Position
52
Test the Drive Speed - Raised or Extended Position
52
Test the Alarm Package (if Equipped)
53
Perform Hydraulic Oil Analysis
54
Replace the Hydraulic Filters
55
Perform Engine Maintenance - Deutz Models
56
Perform Engine Maintenance - Ford Models
57
Checklist C Procedures - Rev a
58
Perform Engine Maintenance - Deutz Models
58
Grease the Platform Overload Mechanism (if Equipped)
58
C-4 Perform Engine Maintenance - Ford Models
61
Checklist D Procedures - Rev a
62
Check the Boom Wear Pads
62
Check the Turntable Rotation Bearing Bolts
62
Check the Free-Wheel Configuration
63
Check and Adjust the Air/Lpg Mixture - Ford Models
65
Perform Engine Maintenance - Deutz Models
66
Calibrate the Platform Overload System (if Equipped)
66
Replace the Drive Hub Oil
68
Checklist E Procedures - Rev a
69
Test or Replace the Hydraulic Oil
69
Perform Engine Maintenance - Deutz Models
72
Grease the Steer Axle Wheel Bearings, 2WD Models
72
Repair Procedures
75
Platform Controls
76
Circuit Board
76
Joysticks
77
Platform Components
81
Platform Leveling Slave Cylinder
81
Platform Rotator
82
Jib Boom Components
84
Jib Boom
84
Jib Boom Lift Cylinder
85
Jib Boom / Platform Rotate Manifold Components
85
Jib Boom / Platform Rotate Manifold Components before Serial Number 4461
87
Jib Boom / Platform Rotate Manifold Components (after Serial Number 4460)
88
Primary Boom Components
89
Cable Track
89
Primary Boom
91
Primary Boom Lift Cylinder
94
Primary Boom Extension Cylinder
95
Platform Leveling Master Cylinder
97
Secondary Boom Components
99
Secondary Boom
99
Secondary Boom Lift Cylinders
104
Engines
106
RPM Adjustment
106
Flex Plate
106
Engine Fault Codes - Ford Models
107
Hydraulic Pumps
109
Lift/Steer Pump
109
Drive Pump
109
Manifolds
111
Function Manifold Components - View 1
111
(Before Serial Number 4461)
111
Function Manifold Components - View 2
113
(Before Serial Number 4461)
113
Function Manifold Components (after Serial Number 4460)
115
Valve Adjustments - Function Manifold
119
Turntable Rotation Manifold Components
121
Brake/Two-Speed Manifold Components (before Serial Number 4461)
122
Brake/Two-Speed Manifold Components (after Serial Number 4460)
123
Directional Valve Manifold Components
124
2WD Drive Manifold Components
126
Valve Adjustments, 2WD Drive Manifold
128
4WD Drive Manifold Components
129
Valve Adjustments, 4WD Drive Manifold
131
Valve Coils, How to Test a Coil
132
Turntable Rotation Components
134
Turntable Rotation Assembly
134
Axle Components
135
Hub and Bearings, 2WD Models
135
Fault Codes
137
Fault Codes - Control System
138
Electrical Symbols Legend
156
Electrical Schematic-Deutz F4L 1011F Models
158
Deutz F4L 1011F Models
159
Deutz F4L 1011F Models
160
Ground Control Box Wiring Diagram
161
Electrical Schematic-Ford LRG-425 EFI Models
166
Ford LRG-425 EFI Models
167
Ford LRG-425 EFI Models
168
Ground Control Box Wiring Diagram
169
Hydraulic Symbols Legend
174
Hydraulic Schematic, 2WD Models (before Sn 4461)
175
Hydraulic Schematic, 4WD Models (before Sn 4461)
177
Hydraulic Schematic, 4WD Models (after Sn 4460)
178
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Genie Z-60/34 Operator's Manual (57 pages)
Articulated Boom Lift
Brand:
Genie
| Category:
Lifting Systems
| Size: 1.07 MB
Table of Contents
Table of Contents
2
Introduction
3
Intended Use
4
Safety Sign Maintenance
4
Symbol and Hazard Pictorials Definitions
5
Safety Signs and Locations
7
General Safety
7
Fall Protection
10
Personal Safety
10
Work Area Safety
11
Operation on Slopes Hazards
14
Fall Hazards
14
Bodily Injury Hazard
15
Collision Hazards
15
Battery Safety
16
Pipe Cradle Safety
17
Panel Cradle Safety
17
Welder Safety
18
Weld Line to Platform Safety
18
Lockout after each Use
18
Legend
19
Controls
20
Platform Level Switch
22
Platform Rotate Switch
22
Horn Button
22
Platform Control Panel
22
Drive Enable Switch
23
Platform Overload Indicator Light
23
Drive Enable Indicator Light
23
Machine Not Level Indicator Light
23
Ground Control Panel
24
Turntable Rotate Switch
25
Primary Boom Up/Down Switch
25
Primary Boom Extend/Retract Switch
25
Gasoline/Lpg Models: Fuel Select Switch
25
Engine Start Switch
26
Function Enable Switch
26
Diesel Models: Glow Plug Switch
26
Pre-Operation Inspection Fundamentals
27
Inspections
27
Pre-Operation Inspection
28
Function Test Fundamentals
29
At the Ground Controls
30
Test Emergency Stop
30
Test the Machine Functions
30
Test the Tilt Sensor
30
At the Platform Controls
31
Test the Horn
31
Test the Foot Switch
31
Test the Steering
31
Test Limited Drive Speed
32
Test Drive and Braking
32
Test the Drive Enable System
32
Test the Oscillate Axle
33
Test Auxiliary Controls
33
Test the Lift/Drive Select Function
33
Test Aircraft Protection Package
34
Workplace Inspection
35
Inspection for Decals with Symbols
36
Ground Controls Side
37
Engine Side
37
Operating Instructions
38
Auxiliary Controls
39
Emergency Stop
39
Starting the Engine
39
Operation from Ground
40
Operation from Platform
40
To Position Platform
40
To Steer
40
Driving on a Slope
41
To Determine the Slope Grade
41
Generator
42
Drive Enable
42
Drive Speed Select
42
Engine Idle Select
42
After each Use
43
Aircraft Protection Package
43
Check Engine Light
43
Pipe Cradle Instructions
44
Pipe Cradle Installation
44
Pipe Cradle Operation
45
Panel Cradle Assembly
46
Panel Cradle Installation
46
Installation of Padding
46
Installation of Strap
46
Panel Cradle Operation
47
Free-Wheel Configuration for Winching
48
Transport and Lifting Instructions
48
Securing the Platform
49
Securing the Chassis
49
Securing to Truck or Trailer for Transit
49
Lifting Instructions
50
Maintenance Symbols Legend
51
Check the Engine Oil Level
51
Check the Hydraulic Oil Level
52
Check the Engine Coolant Level
52
Check the Batteries
53
Check the Tire Pressure
53
Scheduled Maintenance
54
Specifications
55
Z-60/34 Range of Motion
56
Genie Z-60/34 Operator's Manual (35 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 1.92 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Electrocution Hazards
4
Controls
10
Pre-Operation Inspection
13
Maintenance
15
Function Tests
19
Workplace Inspection
25
Operating Instructions
26
Emergency Stop
27
Decals
30
Transport Instructions
32
Specifications
34
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Genie Z-60/34 Operator's Manual (7 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 0.31 MB
Table of Contents
Safety Rules
3
Construction Specifications
4
Workplace Inspection
6
Instructions for Use
7
Genie Z-60/34 Operator's Manual (6 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.1 MB
Table of Contents
Safety Rules
3
Construction Specifications
4
Workplace Inspection
5
Instructions for Use
6
Genie Z-60/34 Operator's Manual Supplement (7 pages)
Panel Cradle
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.67 MB
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