Cartridge Removal; Checking And Changing Cartridge And Compression Valve Setting - Husqvarna TC 250 2010 Workshop Manual

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FRONT SUSPENSION

Cartridge removal

WARNING!
Drain all oil from the fork leg before performing this procedure.
Clamp the wheel axle carrier (70) in a vice.
Loosen the bottom lock nut of the cartridge (48) using a 21 mm socket
wrench.
Remove the cartridge bottom lock nut (48).
Slide the complete cartridge assembly (21) out of the inner tube.
Slide spring (19) and preload spacer (17) out of the outer tube (11).

Checking and changing cartridge and compression valve setting

Cartridge disassembly
Turn the rebound adjuster to fully closed position (fully clockwise).
Clamp the cartridge (21) in a vice as shown in the diagram using the suitable
protector (R5155).
Loosen the compression valve unit (43) with a 21 mm wrench.
Remove the complete compression valve unit (43).
Take the cartridge out of the vice and tilt it into a pan with suitable capacity to
drain oil; pump repeatedly pushing and pulling the damper rod (25) in and out
several times to help all oil drain out.
I.36
Part. N. 8000 H1489 (10-2009)

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Tc 250 2009Txc 250 2010

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