Husqvarna FC 450 2018 Manuals

Manuals and User Guides for Husqvarna FC 450 2018. We have 1 Husqvarna FC 450 2018 manual available for free PDF download: Repair Manual

Husqvarna FC 450 2018 Repair Manual (335 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 87.44 MB

Table of Contents
4
Means of Representation 1
9
Symbols Used
9
Formats Used
9
Safety Advice
10
Repair Manual
10
Degrees of Risk and Symbols
10
Work Rules
10
Important Notes 3
11
Manufacturer and Implied Warranty
11
Fuel, Auxiliary Substances
11
Spare Parts, Accessories
11
Figures
11
Serial Numbers
12
Vehicle Identification Number
12
Type Label
12
Engine Number
12
Fork Part Number
12
Shock Absorber Article Number
13
Motorcycle
14
Raising the Motorcycle with a Lift Stand
14
Removing the Motorcycle from the Lift Stand
14
Starting the Vehicle
14
Starting the Motorcycle to Check the 8 Function
15
Fork, Triple Clamp
16
Air Suspension AER 48
16
Checking the Basic Setting of the Fork
16
Adjusting the Fork Air Pressure
17
Adjusting the Compression Damping of the Fork
18
Adjusting the Rebound Damping of the Fork
18
Guideline
18
12)
18
Bleeding the Fork Legs
19
Cleaning the Dust Boots of the Fork Legs
19
Guideline
19
Preparatory Work Raise the Motorcycle with a Lift Stand
19
Removing the Fork Legs
20
Remove the Front Wheel. (0
20
Installing the Fork Legs
21
O Removing the Fork Protector
21
Main Work
21
Remove Screws
21
Guideline
21
Loctite
21
Finishing Work Install the Front Wheel
21
Installing the Fork Protector
22
Servicing the Fork
22
Disassembling the Fork Legs
23
Disassembling the Air Cartridge
27
Disassembling the Shock Absorber Cartridge
28
Checking the Fork Legs
30
Assembling the Shock Absorber Cartridge
31
Assembling the Air Cartridge
33
Assembling the Fork Legs
35
Lubricating the Steering Head Bearing
41
Removing the Lower Triple Clamp
42
Installing the Lower Triple Clamp
43
Checking Steering Head Bearing Play
45
Changing the Steering Head Bearing
46
Adjusting Steering Head Bearing Play
47
7 Handlebar,Controls
48
Handlebar Position
48
Adjusting the Handlebar Position
48
Clutch Lever
49
Checking the Rubber Grips
49
Checking Throttle Cable Routing
50
Checking Throttle Cable Play
51
Adjusting Throttle Cable Play
51
Adjusting the Characteristic Map of the Throttle Response
52
Frame
54
Removing the Engine Guard
54
Installing the Engine Guard
54
Checking the Frame
55
Changing the Footrests
55
Shock Absorber, Link Fork 9
57
Adjusting the High-Speed Compression Damping of the Shock Absorber
57
Adjusting the Low-Speed Compression Damping of the Shock Absorber
57
Adjusting the Rebound Damping of the Shock Absorber
58
Measuring the Rear Wheel Dimension Unloaded
59
Checking the Static Sag of the Shock Absorber
59
Checking the Riding Sag of the Shock Absorber
60
Shock Absorber
60
Adjusting the Riding Sag
61
Removing the Shock Absorber
62
Installing the Shock Absorber
63
Checking the Shock Absorber Linkage
65
Servicing the Shock Absorber
67
Removing the Spring
68
Disassembling the Damper
69
Disassembling the Piston Rod
70
Disassembling the Seal Ring Retainer
71
Changing the Pilot Bushing
72
Checking the Damper
73
Removing the Heim Joint
74
Installing the Heim Joint
75
Assembling Seal Ring Retainer
75
Assembling the Piston Rod
76
Assembling the Damper
78
Bleeding and Filling the Damper
80
Filling Damper with Nitrogen
83
Installing the Spring
84
Checking the Heim Joint for Play
85
Changing the Heim Joint
86
Checking the Link Fork
87
Checking the Fork Bearing for Play
87
Removing the Link Fork
88
Changing the Fork Bearing
89
Installing the Link Fork
92
10 Exhaust System
94
Removing the Manifold
94
Installing the Manifold
94
Removing the Main Silencer
95
Installing the Main Silencer
96
Changing the Glass Fiber Yarn Filling of the Main Silencer
96
11 Air Filter
98
Removing the Air Filter Box Cover
98
Installing the Air Filter Box Cover
98
Removing the Air Filter
98
Installing the Air Filter
99
Cleaning the Air Filter and Air Filter 15 Box
99
Fuel Tank, Seat, Trim
101
Opening Fuel Tank Filler Cap
101
Closing the Fuel Tank Filler Cap
101
Removing the Right Side Cover
102
Installing the Right Side Cover
102
Removing the Seat
102
Mounting the Seat
103
Removing the Fuel Tank
104
Installing the Fuel Tank
105
Checking the Fuel Pressure
107
Changing the Fuel Pump
108
Changing the Fuel Filter
111
Changing the Fuel Screen
115
Mask, Fender 13
117
Removing Front Fender
117
Installing Front Fender
117
Removing the Start Number Plate
118
Installing the Start Number Plate
118
Wheels 14
119
Checking Tire Pressure
119
Checking the Tire Condition
119
Checking the Wheel Bearing for Play
120
Checking the Brake Discs
120
Checking Spoke Tension
121
Checking the Rim Run-Out
121
Front Wheel
122
Removing the Front Wheel
122
Installing the Front Wheel
123
Changing the Front Brake Disc
124
Changing the Front Wheel Bearing
124
Rear Wheel
126
Removing the Rear Wheel
126
Preparatory Work Raise the Motorcycle with a Lift Stand
126
Installing the Rear Wheel
127
Changing the Rear Brake Disc
128
Checking the Chain Tension
128
Adjusting the Chain Tension
129
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
129
Checking for Chain Dirt Accumulation
132
Cleaning the Chain
132
Changing the Drivetrain Kit
133
Changing the Rear Wheel Bearing
135
Wiring Harness, Battery 15
137
Changing the Main Fuse
137
Disconnecting the Negative Cable
138
Of the 12 V Battery
138
Connecting the Negative Cable of the 12 V Battery
138
Removing the 12 V Battery
139
Installing the 12 V Battery
140
Charging the 12 V Battery
140
Checking the Charging Voltage
142
Checking the Open-Circuit Current
142
Checking the Capacitor
143
Checking the Starter Relay
144
Brake System 16
145
Checking the Front Brake Linings
145
Changing the Front Brake Linings
145
Hand Brake Lever
147
Checking the Front Brake Fluid Level
148
Adding Front Brake Fluid
148
Changing the Front Brake Fluid
150
Checking the Brake Linings of the Rear Brake
152
Changing the Rear Brake Linings
152
Checking the Free Travel of Foot
154
Brake Lever
154
Adjusting the Basic Position of the Foot Brake Lever
154
Checking the Rear Brake Fluid Level
155
Adding Rear Brake Fluid
156
Changing the Rear Brake Fluid
157
17 Engine
160
Removing the Engine
160
Raise the Motorcycle with a Lift Stand. (8
160
Installing the Engine
166
Mount and Tighten Screw
171
Guideline
171
Screw, Engine M8
171
Engine Disassembly
174
Preparations
174
Draining the Engine Oil
174
Removing the Clutch Push Rod
175
Removing the Oil Filter
175
Removing the Starter Motor
176
Removing the Spark Plug
176
Removing the Alternator Cover
177
Positioning the Engine at Ignition Top Dead Center
177
Removing the Timing Chain Tensioner
178
Removing the Camshaft
178
Removing the Cylinder Head
179
Removing the Piston
179
Removing the Rotor
180
Removing the Timing Chain
180
Removing Suction Pump
181
Removing the Gear Position Sensor
181
Removing the Water Pump Cover
182
Removing the Clutch Cover
182
Removing the Clutch Discs
182
Removing the Clutch Basket
184
Removing the Torque Limiter
184
With the Washer
184
Removing the Starter Idler Gear
185
Removing the Force Pump
185
Removing the Shift Shaft
186
Removing the Shift Drum Locating Unit
186
Removing the Locking Lever
186
Primary Gear Wheel, Removing
187
Removing the Freewheel Gear
187
Removing the Left Engine Case Section
187
Removing the Shift Rails
188
Removing the Shift Drum
189
Removing the Shift Forks
189
Removing the Transmission Shafts
189
Removing the Crankshaft
190
Working on Individual Parts
190
Working on the Right Section of the Engine Case
190
Working on the Left Section of the Engine Case
192
Oil Pressure Control Valve, Removing
193
Spring Length of the Oil Pressure Control Valve, Checking
194
Oil Pressure Control Valve, Installing
194
Crankshaft Seal Ring in the Clutch Cover, Changing
194
Removing the Water Pump
194
Installing the Water Pump
195
Removing the Timing Chain
196
Sprocket
196
Installing the Timing Chain
196
Removing the Crankshaft Bearing Inner Race
197
Installing the Crankshaft Bearing Inner Race
197
Changing the Connecting Rod, Conrod Bearing, and Crank Pin
198
Checking Crankshaft Run-Out at Bearing Pin
200
Measuring the Crankshaft End Play
200
Nm (7.4 Lbfft)
200
Cylinder - Nikasil ® - Coating
201
Checking/Measuring the Cylinder
201
Checking/Measuring the Piston
202
Checking the Piston Ring End Gap
203
Measuring the Piston/Cylinder Mounting Clearance
203
Checking the Oil Pumps
204
Disassembling the Autodecompressor
204
17 .4.23 Assembling the Autodecompressor
205
Checking Camshaft
206
Checking the Timing Assembly
206
Removing the Rocker Arm
207
Removing the Valves
207
Changing the Camshaft Bearing
208
Checking the Valves
209
Checking Valve Springs
210
Checking Valve Spring Seat
210
Checking the Cylinder Head
210
Checking the Rocker Arm Shafts
211
Installing the Valves
211
Installing the Rocker Arm
212
Checking the Clutch
213
Checking the Shift Mechanism
214
Preassembling the Shift Shaft
216
Disassembling the Main Shaft
216
Disassembling the Countershaft
217
Checking the Transmission
217
Assembling the Main Shaft
219
17.4.43 Assembling the Countershaft
220
Checking the Starter Drive
221
Checking the Freewheel
222
Removing the Freewheel
222
Freewheel, Installing
222
Engine Assembly
223
Installing the Crankshaft
223
Installing the Transmission Shafts
224
Installing the Shift Forks
224
Installing the Shift Drum
225
Installing the Shift Rails
225
Installing the Left Engine Case
225
Installing the Freewheel Gear
226
Primary Gear Wheel, Installing
226
Installing the Locking Lever
227
Installing the Shift Drum Locating Unit
227
Installing the Shift Shaft
227
Installing the Force Pump
227
Installing the Starter Idler Gear
228
Installing the Torque Limiter
229
Installing the Clutch Basket
229
Installing the Clutch Discs
230
Installing the Clutch Cover
232
Installing the Water Pump Cover
233
Installing the Gear Position Sensor
233
Installing the Suction Pump
234
Installing the Timing Chain
234
17.5.22 Installing the Rotor
235
17.5.23 Installing the Piston
235
Installing the Cylinder Head
237
Installing the Camshaft
238
Installing the Timing Chain Tensioner
238
Checking the Valve Clearance
239
17.5.28 Adjusting the Valve Clearance
240
Installing the Alternator Cover
240
Installing the Valve Cover
241
Installing the Spark Plug
241
Installing the Starter Motor
241
Installing the Oil Filter
242
Installing the Clutch Push Rod
242
Installing the Oil Screens
242
Nm (14.8 Lbf Ft)
242
Removing the Engine from the Engine Assembly Stand
243
18 Clutch
244
Checking/Correcting the Fluid Level of the Hydraulic Clutch
244
Changing the Hydraulic Clutch Fluid
245
Checking the Clutch
246
Water Pump, Cooling System 19
255
Cooling System
255
Checking the Antifreeze and Coolant Level
255
Checking the Coolant Level
256
Draining the Coolant
257
Refilling with Coolant
257
Changing the Coolant
258
Changing the Coolant Pipe
259
Lubrication System
264
Oil Circuit
264
Checking the Engine Oil Level
264
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
265
Adding Engine Oil
268
Checking the Oil Pressure
269
Ignition System
271
Ignition Coil - Checking the
271
Secondary Winding
271
Connector
271
Changing the Spark Plug
271
Alternator- Checking the Stator
272
Winding
272
Removing the Stator
273
Installing the Stator
273
22 Cylinder Head
274
Checking Valve Clearance
274
Adjusting the Valve Clearance
276
Electric Starter System
279
Checking the Starter Motor
279
Throttle Valve Body
280
Adjusting the Idle Speed
280
Performing the Initialization Run
280
25 Technical Data
282
Engine
282
Tolerance, Engine Wear Limits
283
Engine Tightening Torques
283
Capacities
285
Engine Oil
285
Coolant
285
Fuel
285
Chassis
285
Electrical System
286
Tires
286
Fork
286
Shock Absorber
287
Chassis Tightening Torques
288
26 Cleaning/Protective Treatment
290
Cleaning the Motorcycle
290
27 Storage
292
Preparing for Use after Storage
293
28 Service Schedule
294
Additional Information
294
Required Work
294
Recommended Work
295
Wiring Diagram 29
299
Substances
304
Auxiliary Substances
306
Special Tools
308
List of Abbreviations
329
Index
330

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Husqvarna FC 450 2018 Repair Manual (335 pages)

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