Husqvarna TC 250 2010 Workshop Manual page 164

ENGINE REASSEMBLY
General .........................................................................................................H.3
Assembly and lubrication instructions (CRANK-
ALTERNATOR- LUBRICATION- LEFT CRANKCASE HALF) ......................H.4
Tightening torque figures ..............................................................................H.5
Assembly and lubrication instructions
(GEARBOX - GEAR SHIFT CONTROL) ......................................................H.6
Tightening torque figures .............................................................................H.7
Assembly and lubrication instructions (CLUTCH - KICK START-
LUBRICATION- RIGHT CRANKCASE HALF) ...........................................H.10
Tightening torque figures ...........................................................................H.11
Assembly and lubrication instructions
(RIGHT CRANKCASE HALF COVER) .......................................................H.12
Tightening torque figures ...........................................................................H.13
Assembly and lubrication instructions (HEAD - CYLINDER -
PISTON - TIMING SYSTEM - WATER PUMP - SPARK PLUG) ................H.14
Tightening torque figures ...........................................................................H.15
Crankshaft assembly ..................................................................................H.16
Input shaft (5 SPEED) ................................................................................H.19
Output shaft (5 SPEED) .............................................................................H.20
Input shaft (6 SPEED) ................................................................................H.22
Output shaft (5 SPEED) .............................................................................H.23
Crankcase assembly ..................................................................................H.24
Gear shift control assembly ........................................................................H.29
Kick start assembly.....................................................................................H.33
Timing chain and primary drive assembly ..................................................H.34
Clutch assembly .........................................................................................H.37
Sprocket installation ...................................................................................H.39
Flywheel installation (TC) ...........................................................................H.40
Flywheel and starter motor installation (TE-TXC).......................................H.41
Flywheel installation (TC) ...........................................................................H.42
Assemble the starter motor (7). ..................................................................H.42
Piston ring installation.................................................................................H.43
Piston and cylinder installation ...................................................................H.43
Cylinder head gasket selection table ..........................................................H.45
Cylinder head installation ...........................................................................H.46
Timing chain tensioner installation .............................................................H.48
Camshaft installation ..................................................................................H.49
Flywheel cover installation (TC) .................................................................H.51
Neutral sensor installation ..........................................................................H.52
Starter motor seat cover installation (TC) ...................................................H.53
Cylinder head cover, spark plug, oil feed hose installation .........................H.53
Right crankcase assembly..........................................................................H.54
Filter and drain plug ....................................................................................H.56
Oil feed hose installation ............................................................................H.56
Gear shift and kick start pedal installation ..................................................H.57
Installing the engine and assembling the motorcycle .................................H.58
H.2 Part. N. 8000 H1489 (10-2009)