Daewoo KORANDO Service Manual page 76

M162 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1B1-2
Fastener Tightening Specifications . . . . . . . . 1B1-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1B1-4
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1B1-4
Maintenance and Repair . . . . . . . . . . . . . . 1B1-8
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . 1B1-8
Engine Assembly . . . . . . . . . . . . . . . . . . . . . 1B1-8
Crankcase Ventilation System . . . . . . . . . . 1B1-15
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-17
Power Steering Pump and A/C Bracket . . . 1B1-18
Hydraulic Engine Mounting Insulator . . . . . . 1B1-21
Poly V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-24
Tensioning Device . . . . . . . . . . . . . . . . . . . . 1B1-26
Poly V-Belt Inspection . . . . . . . . . . . . . . . . . 1B1-28
Cylinder Head Cover . . . . . . . . . . . . . . . . . 1B1-30
Cylinder Head Front Cover . . . . . . . . . . . . . 1B1-32
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . 1B1-34
Timing Gear Case Cover . . . . . . . . . . . . . . 1B1-37
Crankshaft Sealing Rear Cover . . . . . . . . . 1B1-39
Belt Pulley and Vibration Damper . . . . . . . . 1B1-41
Crankshaft Front Radial Seal . . . . . . . . . . . 1B1-44
Crankshaft Rear Radial Seal . . . . . . . . . . . 1B1-45
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-46
Flywheel / Driven Plate . . . . . . . . . . . . . . . . 1B1-52
Camshaft Adjuster . . . . . . . . . . . . . . . . . . . 1B1-54
Camshaft Sprocket Bolt . . . . . . . . . . . . . . . 1B1-57
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-58
SECTION 1B1
TABLE OF CONTENTS
Camshaft Timing Position . . . . . . . . . . . . . . 1B1-63
Valve Spring . . . . . . . . . . . . . . . . . . . . . . . . 1B1-66
Valve Stem Seal . . . . . . . . . . . . . . . . . . . . . 1B1-70
Chain Tensioner . . . . . . . . . . . . . . . . . . . . . 1B1-71
Timing Chain . . . . . . . . . . . . . . . . . . . . . . . . 1B1-74
Tensioning Rail . . . . . . . . . . . . . . . . . . . . . . 1B1-79
Cylinder Head Guide Rail . . . . . . . . . . . . . . 1B1-80
Crankcase Guide Rail . . . . . . . . . . . . . . . . . 1B1-81
Crankshaft Sprocket . . . . . . . . . . . . . . . . . . 1B1-82
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-84
Connecting Rod . . . . . . . . . . . . . . . . . . . . . 1B1-87
Piston Ring . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-89
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-91
Engine Oil and Oil Filter Element . . . . . . . . 1B1-93
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-95
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B1-97
Oil Pressure Relief Valve . . . . . . . . . . . . . . 1B1-99
Oil Non-Return Valve . . . . . . . . . . . . . . . . 1B1-100
Oil Dipstick Guide Tube . . . . . . . . . . . . . . 1B1-101
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . 1B1-102
Oil Gallery in Crankcase . . . . . . . . . . . . . . 1B1-102
Oil Gallery in Cylinder Head . . . . . . . . . . . 1B1-104
Core Plugs in Crankcase . . . . . . . . . . . . . 1B1-107
Cylinder Bore . . . . . . . . . . . . . . . . . . . . . . 1B1-109
Crankcase Mating Surface . . . . . . . . . . . . 1B1-111
Cylinder Head Mating Surface . . . . . . . . . 1B1-113