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Daewoo Leganza Service Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Section Index
Table of Contents
General Information
Specifications
Technical Data
Vehicle Dimensions and Weights
Standard Bolt Specifications
Maintenance and Repair
Maintenance and Lubrication
Normal Vehicle Use
Explanation of Scheduled Maintenance Services
Throttle Body Mounting Bolt Torque
Spark Plug Replacement
Spark Plug Wire Replacement
Brake System
Scheduled Maintenance Charts
Chassis and Body
Chart Symbols
Owner Inspections and Services
While Operating the Vehicle
Horn Operation
Brake System Operation
At Least Monthly
At Least Twice a Year
Engine Coolant Level and Condition
Windshield Washer Fluid Level
Each Time the Oil Is Changed
Clutch Pedal Free Travel
Manual Transaxle
Brake System Inspection
At Least Annually
Engine Drive Belts
Hood Latch Operation
Movable Head Restraint Operation
Recommended Fluids and Lubricants
Underbody Flushing
Engine Cooling System
Recommended Automatic Transaxle Fluids
General Description
General Repair Instructions
Vehicle Identifications
Passenger Car VIN
VIN Plate
VIN Plate Location
Engraved VIN Location
Engine Number
Engraved Engine Number Location
Body Identification Number Plate Location
Body Identification Number Plate
Manual Transaxle Identifiction Number Plate
Vehicle Lifting Procedures
Manual Transaxle Identification Number Plate Location
Automatic Transaxle Identification Number Plate Location
Automatic Transaxle Identification Number Plate
Vehicle Lifting Points
Engine
General Engine Information
Diagnosis
Compression Test
Oil Pressure Test
Oil Leaks Diagnosis
Finding the Leak
Powder Method
Black Light and Dye Method
Knock Diagnosis
Repairing the Leak
Gaskets
Seals
Heavy Knock Hot with Torque Applied
Light Knock Hot
Knocks During Initial Start-Up but Lasts Only a few Seconds
Knocks at Idle Hot
Noise Diagnosis
Main Bearing Noise
Connecting Rod Bearing Noise Symptom
Piston Noises
Valve Mechanism or Valve Train Noises
Cleanliness and Care
On-Engine Service
DOHC Engine Mechanical
Engine Specifications
Fastener Tightening Specifications
Special Tools
Component Locator
Upper End
Lower End
Maintenance and Repair On-Vehicle Service
Valve Cover
Installation Procedure
Cylinder Head and Gasket
Cleaning Procedure
Camshafts
Timing Belt Check and Adjust
Timing Belt
Oil Pan
Oil Pump
Engine Oil Pressure Inspection Procedure
Engine Mount, Right Side
Engine Mount, Forward
Intake Manifold
Exhaust Manifold
Camshaft Gears
Rear Timing Belt Cover
Pistons and Connecting Rods
Unit Repair
Cylinder Head and Valve Train Components
Cylinder Head Inspection
Valve Inspection
Cylinder Head Overhaul
Valve Grind-In
Valve Grind
Valve Guide - Ream
Valve Seat - Cut
Crankshaft
Crankshaft Bearings and Connecting Rod Bearings - Gauging Plastic
General Description and System Operation
Engine Cooling
Capacity
Thermostat Test
Surge Tank Cap Test
Cooling System Diagnosis
Engine Overheats
Loss of Coolant
Radiator/Fan
Coolant Pump/Thermostat (DOHC)
On-Vehicle Service
Draining and Refilling the Cooling System
Thermostat
Coolant Pump
Inspection Cleaning Procedure
Electric Cooling Fan - Main or Auxiliary
Surge Tank
Radiator
Coolant Temperature Sensor
Engine Electrical
General Specifications
Battery Specifications
Schematic and Routing Diagrams
No Crank
Starter Motor Noise
Battery Load Test
Generator Output Test
Generator System Check
Generator
Starter
Battery/Battery Tray
Starter Motor
Ratings
Reserve Capacity
Cold Cranking Amperage
Built-In Hydrometer
Charging Time Required
Charging a Completely Discharged Battery
Jump Starting
Charging System
Starting System
Engine Controls
Connector End View
Trouble Code Diagnosis
Clearing Trouble Codes
Idle Learn Procedure
Diagnostic System Check
Diagnostic Aids
Preliminary Checks
Diagnostic Trouble Code Tables
Road Test
Engine Cranks but will Not Start
No Service Engine Soon Lamp
Circuit Description
Will Not Flash Service Engine Soon Lamp
Fuel System Pressure Test
Fuel Pump Relay Circuit Check
Ignition 1 Relay Circuit Check
Manifold Absolute Pressure Check
Park/Neutral Switch
Idle Air Control System Check
Ignition System Check
Engine Cooling Fan Circuit Check - with A/C
Engine Cooling Fan Circuit Check - Without A/C
Fuel Injector Balance Test
Injector Balance Test Example
Diagnostic Trouble Code 3 Fan Number Two Low
DTC 3 - Fan Number Two Low
Diagnostic Trouble Code 4
DTC 5 Fan Number One Low
DTC 6 Fan Number One High
DTC 7 Back Pressure EGR On/Off Solenoid Low
DTC 8 Back Pressure EGR On/Off Solenoid High
DTC 12 no Pulse Reference Engine Not Running
DTC 13 Oxygen Sensor Not Toggling
DTC 14 Coolant Temperature High
DTC 15 Coolant Temperature Low
DTC 16 Knock Sensor Failure
DTC 17 Injector Shorted to Ground/Battery
DTC 18 Knock Sensor Activity Failure
DTC 19 58X Signal Error
DTC 21 Throttle Position Sensor High
DTC 22 Throttle Position Sensor Low
DTC 23 Manifold Air Temperature High
DTC 24 Vehicle Sensor Error
DTC 25 Manifold Air Temperature Low
DTC 29 Fuel Pump Relay Shorted to Ground
DTC 32 Fuel Pump Relay Shorted to Battery
DTC 33 Manifold Absolute Pressure Sensor High
DTC 34 Manifold Absolute Pressure Sensor Low
DTC 35 Idle Air Control Error
DTC 41 Electronic Spark Timing "B" Shorted to Battery
DTC 42 Electronic Spark Timing "A" Shorted to Battery
DTC 44 Oxygen Sensor Lean
DTC 45 Oxygen Sensor Rich
DTC 53 ECM Immobilizer Error
DTC 55 EEPROM or Config Reg Error
Fuel Tank
Fuel Pump
Fuel Filter
Fuel Pressure Regulator
Throttle Position Sensor
Throttle Body
Oxygen Sensor
Manifold Air Temperature Sensor
Idle Air Control Valve
Manifold Absolute Pressure Sensor
Exhaust Gas Recirculation Valve
Knock Sensor
Evaporative Emission Canister
Controlled Canister Purge Solenoid
Crankshaft Position Sensor
Electronic Control Module
Direct Ignition System Ignition Coil
Fuel Cutoff Switch
EGR Solenoid
Ignition System Operation
Idle Air System Operation
Fuel Control System Operation
Starting Mode
Evaporative Emission Control System Operation
Closed Loop
Acceleration Mode
Deceleration Mode
Positive Crankcase Ventilation Control System Operation
Engine Exhaust
Exhaust System
Catalytic Converter
Muffler
Muffler - Rear
Suspension
Suspension Diagnosis
General Diagnosis
Car Lead/Pull
Abnormal or Excessive Tire Wear
Scuffed Tires
Wheel Tramp
Hard Steering
Too Much Play in Steering
Poor Returnability
Wander or Poor Steering Ability
Erratic Steering When Braking
Low or Uneven Trim Height
Ride too Soft
Ride too Harsh
Torque Steer
Steering Wheel Kickback
Steering Wheel Surfes or Jerks
Cupped Tires
Hub and Bearing
Wheel Alignment
Wheel Alignment Specifications
Difference between Left and Right
Tire Diagnosis
Irregular and Premature Wear
Tread Wear Indicators
Radial Tire Lead/Pull
Radial Tire Lead/Pull Diagnosis Chart
Vibration Diagnosis
Tire Balancing
Runout
Wheel Runout Diagnosis Chart
Preliminary Inspection
Front Toe Adjustment
Front Camber and Canister Check
Rear Camber Check
Rear Toe Adjustment
Four Wheel Alignment
Toe
Caster
Camber
Front Suspension
Strut Dampener
Struts Seem Weak
Ball Joint and Knuckle
Excessive Friction Check
Struts Are Noisy
Leaks
Stabilizer Shaft and Insulators
Knuckle Assembly
Strut Assembly
Crossmember Assembly
Ball Joint
Control Arm Bushings
Front Strut Assembly
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