Perform Engine Maintenance - Perkins Models - Genie ZX-135/70 Service Manual

Service Manual
Checklist E Procedures
18 Rinse out the inside of the tank using a mild
solvent.
19 Install the suction strainers using pipe thread
sealant on the threads.
20 Install the drain plug using pipe thread sealant
on the threads.
21 Install the hydraulic tank onto the machine.
22 Install the ground control box and mounting
fasteners.
23 Install the two suction hoses, return filter
hose, drive motor case drain filter hose and
the supply hoses for the auxiliary power units.
24 Install the turntable cover.
25 Fill the tank with hydraulic oil until the level is
within the top 2 inches / 5 cm of the sight
gauge. Do not overfill. Refer to Specifications,
Machine Specifications.
26 Open the two hydraulic tank shut-off valves at
the hydraulic tank.
27 Clean up any oil that may have spilled during
the installation procedure.
28 Start the engine and check for leaks.
76
E-2
Perform Engine Maintenance –
Perkins Models
Engine specifications require that this procedure
be performed every 2000 hours.
• Aftercooler core - inspect
• Alternator - inspect
• Engine mounts - inspect
• Starting Motor - inspect
• Turbocharger - inspect
• Water pump - inspect
Required maintenance procedures and additional
engine information is available in the Perkins
1100D Operation and Maintenance Manual
(Perkins part number SEBU8172-00).
Perkins 1100D Operation and Maintenance Manual
Genie part number
ZX-135/70
August 2014
123702
Part No. 218700