BRP E-TEC EVINRUDE Manual page 105

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Snap-On model MT540D are examples of testers
available.
4
Variable Load Test Diagram
1. Red wire (alternator output from EMM)
2. Starter solenoid
3. Battery cable terminal (B+)
4. Variable load tester
5. Ammeter
Engine Speed (RPM)
Battery Charging Graph
Start and run the outboard at approximately 5000
RPM. Use the variable load tester to draw the bat-
tery down at a rate equivalent to the stator's full
output.
The ammeter should indicate nearly full output,
approximately 25 A @ 5000 RPM.
Decrease the battery load toward 0 A.
Ammeter should show a reduced output. As the
current draw decreases, the battery voltage
should stabilize at approximately 14.5 V.
If results vary, check stator BEFORE replacing
the EMM. Refer to Stator Tests on p. 103.
3
2
1
5
002077
002076
55 V Alternator Circuit
Check battery ground cable for continuity.
With the key switch ON, check battery voltage at
battery (12 V).
Then, use Electrical Test Probe Kit, P/N 342677,
and a digital multimeter set to read 55 VDC to
check voltage on white/red wires at J2 connector
of EMM. Voltage at EMM connector should be 0.5
to 1 V less than battery.
1
2
1. J2 connector
2. Test probe
With outboard running at 1000 RPM, voltage on
white/red wires should be 55 V. Voltage readings
at a specific speed (RPM) should be steady.
If there is any other reading, refer to Stator Tests
on p. 103. Inspect the stator wiring and connec-
tions. Inspect the capacitor wiring, connections,
and capacitor. Repair the wiring or replace a faulty
capacitor, stator, or EMM.
Electrical and Ignition
Charging System Tests
007261
105
6

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