BRP Sea-Doo GTX 2008 Series Predelivery Bulletin
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BRP Sea-Doo GTX 2008 Series Predelivery Bulletin

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January 11, 2008
Date:
2008
MODEL
PACKAGE
STD inter.
STD inter.
GTX
†
WAKE inter.
WAKE inter.
LTD inter.
STD inter.
RXT™
STD inter.
SE inter.
GTI™
SE inter.
STD R inter.
STD inter.
RXP™
STD inter.
GTX
†
is a trademark of Castrol Ltd. Used under license
Underlined text(s) between arrows is (are) added element(s) to the original publication.
Printed in Canada. (sbl2008-002 JPM)
©2008 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Predelivery Inspection (4-TEC™)
Subject:
(Canada / U.S. / Other country)
MODEL
NUMBER
STD
148A
148B
338A
STD
338B
WAKE
158A
158B
WAKE
268A
268B
LTD
188A
188B
STD
178A / 178C
178B / 178D
X
318A
X inter.
318B
238A
STD
238B
SE
248A
248B
SE
308A / 308C
308B / 308D
STD R
258A
258B
STD
288A
288B
STD
218A
218B
X
328A
X inter.
328B
REVISION 1, May 7, 2008 <=
PREDELIVERY
ENGINE (hp)
KIT P/N
294 000 824
1503NA
(155)
294 000 821
294 000 824
1503BVIC
(215)
294 000 821
294 000 824
1503NA
(155)
294 000 821
294 000 824
1503BVIC
(215)
294 000 821
294 000 825
1503BVIC
(215)
294 000 820
294 000 824
1503BVIC
(215)
294 000 822
294 000 827
1503BVIC HO
(255)
294 000 828
294 000 824
1503DT
(130)
294 000 819
294 000 824
1503DT
(130)
294 000 817
294 000 824
1503NA
(155)
294 000 817
294 000 826
1503DT
(130)
294 000 818
294 000 824
1503NA
(155)
294 000 823
294 000 824
1503BVIC
(215)
294 000 823
294 000 827
1503BVIC HO
(255)
294 000 829
2008-1
No.
SERIAL
NUMBER
ALL
1 / 29

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Summary of Contents for BRP Sea-Doo GTX 2008 Series

  • Page 1 Underlined text(s) between arrows is (are) added element(s) to the original publication. 1 / 29 Printed in Canada. (sbl2008-002 JPM) ©2008 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page Page IMPORTANT NOTICE ......3 UNCRATING ........4 Crate Cover......... 4 Lifting the Watercraft ......4 Engine Foam Protector ......4 Shipping Bracket........4 SET-UP..........5 Venturi ..........5 Battery Preparation and Installation ..... 5 Activation of a New Battery...... 5 Installation ..........

  • Page 3: Important Notice

    — Due to late changes, there might be some differences between the manufactured product and the descriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation.

  • Page 4: Uncrating

    UNCRATING UNCRATING Engine Foam Protector Crate Cover Model(s): International Remove seat(s). Model(s): All F18P016 F00A2A6 Remove the foam protector [1] supporting engine. Carefully lay crate on its bottom. Shipping Bracket CAUTION: Allowing crate to drop may cause serious damage to watercraft. Model(s): All Remove all screws [1] retaining crate cover to crate base.

  • Page 5: Set-Up

    SET-UP SET-UP Model(s): All except GTI rental Venturi Activation of a New Battery WARNING Model(s): All Never charge or boost battery while installed in watercraft. Remove battery from watercraft. F08A076 Secure lower portion of the venturi [1] with: – 2 hexagonal bolts (with scotch grip) from predelivery kit (refer to table below).

  • Page 6: Installation

    SET-UP CAUTION: If charging rate raises higher than 2.4 A reduce it immediately. If cell temperature rises higher than 50°C (122°F) or if the casing feels hot, discontinue charging temporarily or reduce the charging rate. sbl2006-002-100_a NOTE: On RXP models, RED positive cable [1] must be installed at a 45°...

  • Page 7: Sealed Vrla Battery Routine Charging

    SET-UP Sealed VRLA Battery Routine In fact, it can need charging more often than a car battery because it’s probably not used routinely Charging and, therefore, not “automatically” charged. Use the following guidelines for boost charge. Model(s): GTI rental Always verify battery condition before charging, This vehicle is equipped with a dry type battery that and 30 minutes after charging.

  • Page 8: Rear View Mirrors Installation

    SET-UP Charging Instructions for Sealed VRLA Batteries with Voltage of 11.5 or Less Batteries with voltage below 11.5 V may require special equipment and procedures to recharge. In charging an over discharged battery having a terminal voltage of 11.5 V or lower, its internal resistance may be too high to charge at a normal charge voltage.
  • Page 9 SET-UP F19L236 On some models, it is required to cut the locking sbl2006-002-104_a tie retaining support plate to front storage cover or to mirror. Install rear view mirrors on both sides. NOTE: Install left and right mirrors so that inscription “OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR”...

  • Page 10: Reverse Handle

    SET-UP Reverse Handle Secure each mirror with: – 2 M8 x 120 socket head bolts and – 2 M8 stainless steel flat washers , all from Model(s): GTI std, GTI std R, GTI SE predelivery kit . International Only Insert rearward screw through mirror support hole and in mirror and tighten manually.
  • Page 11 SET-UP sbl2007-001-001_a sbl2007-001-004_a Pull out right side handle grip and unscrew M6 x 16 throttle lever housing socket set screw. Discard Press upper and lower handlebar covers together screw as there are new ones in the PDI kit. so tabs clip in position. Secure upper and lower covers using three K40 x 16 screws (P/N 241 141 660) and washers (P/N 234 051 600) included in the predelivery kit.

  • Page 12: Handlebar Assembly

    SET-UP Secure with an M6 x 30 hexagonal bolt [4] (P/N 250 000 002) (with scotch grip — from predelivery kit) and an M6 stainless steel flat washer [3] (P/N 240 062 600) (from predelivery kit). CAUTION: Ensure to install flat washer otherwise screw will damage grip end.
  • Page 13 SET-UP F18K066 sbl2008-002-001_a Secure steering assembly [1] with 4 M8 flat washers [2] (P/N 234 081 600) and 4 M8 elastic Secure vent tube [1] to steering support [2] and nuts (P/N 232 581 200) from predelivery kit . steering cable [3] using 2 locking tie,[4] (not Apply Loctite 243 (blue –...
  • Page 14 SET-UP sbl2008-002-552_a Insert buzzer [1] through direction support / trim and install on bracket at right of direction support sbl2008-002-004_a [2]. Apply Loctite 425 (P/N 293 800 040) on nut [3] and torque nut to 3.3 N•m (29 lbf•in). Unscrew the 8 M8 bolts and collapse “X” riser block.
  • Page 15 SET-UP NOTE: Connectors cannot be switched up. Model(s): All X models sbl2008-002-555_a Connect throttle cable to throttle lever as follow: sbl2008-002-005 – Hook cable end barrel [2] to throttle lever – Pull throttle cable sheath [1] and install throttle Align handlebar and X riser in order to be straight cable adjustment screw [4] into its housing [3] with steering stem.

  • Page 16: Throttle Cable

    SET-UP sbl2008-002-008_a Wrap padding on handlebar, secure it with velcro™. NOTE: Tabs must be around handlebar [1]. sbl2008-002-003_a Put back housing at is original location and retorque bolts at 2 - 3 N•m (18 - 27 lbf•in). Model(s): International only X models Model(s): All X models Install handle grip following same process as others watercrafts described previously.

  • Page 17: Steering Harness

    SET-UP Steering Harness Model(s): International except X F18F036 Unscrew [1] and lift throttle housing cover [2]. F16F026 Connect [1] steering harness connectors to main harness connectors. Secure with locking tie from predelivery kit or, in some cases, use existing locking tie attached to vent tube bracket.
  • Page 18 SET-UP Model(s): All RXP and RXP-X International F19L0J6 F19L0N6 Secure rear arm of storage cover assembly [1] to deck pivot support [2] using: Cut locking ties [1] holding storage cover rod [2] – 2 M6 x 25 hexagonal bolts [3] (P/N 211 000 022), to shock assembly [3].

  • Page 19: Storage Cover Shock Installation On Gtx Std,Ltd And Wake

    SET-UP Place the bottom of shock [3] (rod side) against the bump [2] on the shock support [1] and close storage compartment cover. The bottom of the shock will be inserted in its place automatically. FINAL PREPARATION Steering Alignment Model(s): F19L216 NOTE: It may be necessary to compress shock to insert storage cover rod into storage cover, using...

  • Page 20: Tm System Alignment

    FINAL PREPARATION Model(s): RXP It might be necessary to remove and install safety lanyard 2 or 3 times to initially feed fuel system. Remove front vent tube to allow room. NOTE: This procedure should be explained to Model(s): GTI Series purchaser at delivery.

  • Page 21: Watercraft Identification

    GTI R are shipped To enter watercraft identification or to program with Standard key and Learning key.The GTI R is a safety lanyard, use BRP Utility and Diagnostic shipped with the Standard key and the R key. Software (B.U.D.S.) in conjunction with VCK.

  • Page 22: Cluster Language / Scale Settings

    SJ or SH. Always check API service label on oil WARNING container to be sure it includes those letters. Ensure to program keys as per bulletin 2007–5. The BRP 4-stroke oil SAE 10W-40 (P/N: 219 700 346) sold by authorized Sea-Doo dealers meets Cluster Language / Scale those requirements.

  • Page 23: Engine Oil Level

    FINAL PREPARATION Same oil is recommended for all seasons and all ambient temperatures. Engine Oil Level Model(s): All Engine is factory filled with oil. Verify oil level using following procedure: CAUTION: If watercraft is not in water, make sure to cool engine using flush kit, otherwise, engine, drive line and/or exhaust system may F18D086 be severely damaged.

  • Page 24: Final Inspection

    FINAL PREPARATION CAUTION: Clean apparent fiberglass and plastic parts with a clean cloth and soapy water or isopropyl alcohol. Never use strong detergent, degreasing agent, paint thinner, acetone, etc. Do not apply isopropyl alcohol directly on decals. Accessories On some models, accessories, such as wakeboard rack, GPS (Global Positioning System), etc., must be installed prior to delivering vehicle.

  • Page 25: Specifications

    SPECIFICATIONS SPECIFICATIONS Technical Specifications GTI Models Vehicle GTI 130 GTI SE 130 GTI se 155 ENGINE Rotax ® 4-TEC ® . Single Over Head Camshaft (SOHC) Type 130 hp 130 hp 155 hp Number of cylinder 12 valves (4 per cylinder) with hydraulic lifters (no adjustment) Number of valve Displacement 1494 cc...
  • Page 26 SPECIFICATIONS GTX Models Vehicle GTX 155 GTX 215 GTX LTD 215 ENGINE ® ® Rotax 4-TEC . Single Over Head Camshaft (SOHC) Type 155 hp 215 hp 215 hp Number of cylinder 12 valves (4 per cylinder) with hydraulic lifters (no adjustment) Number of valve Displacement 1494 cc...
  • Page 27 SPECIFICATIONS RXP Models Vehicle RXP 155 RXP 215 RXP-X 255 ENGINE ® ® Rotax 4-TEC . Single Over Head Camshaft (SOHC) Type 155 hp 215 hp 255 hp Number of cylinder 12 valves (4 per cylinder) with hydraulic lifters (no adjustment) Number of valve Displacement 1494 cc...
  • Page 28 SPECIFICATIONS RXT Models Vehicle RXT 215 RXT-X 255 ENGINE ® ® Rotax 4-TEC . Single Over Head Camshaft (SOHC) Type 215 hp 255 hp Number of cylinder 12 valves (4 per cylinder) with hydraulic lifters (no adjustment) Number of valve Displacement 1494 cc (91 cu.
  • Page 29 SPECIFICATIONS WAKE Vehicle WAKE 155 WAKE 215 ENGINE ® ® Rotax 4-TEC . Single Over Head Camshaft (SOHC) Type 155 hp 215 hp Number of cylinder 12 valves (4 per cylinder) with hydraulic lifters (no adjustment) Number of valve Displacement 1494 cc (91 cu.

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