BRP SPARK SERIES Operator's Manual
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BRP SPARK SERIES Operator's Manual

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2015
OPERATOR'S
GUIDE
Includes Safety, Watercraft and
Maintenance Information
SPARK
TM
SERIES
Read this guide thoroughly.
It contains important safety information.
Minimum recommended operator's age: 16 years old.
Keep this Operator's Guide in the watercraft.
2 1 9
0 0 1
3 9 5
Original Instructions

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  • Page 1 2015 OPERATOR’S GUIDE Includes Safety, Watercraft and Maintenance Information SPARK SERIES Read this guide thoroughly. It contains important safety information. Minimum recommended operator’s age: 16 years old. Keep this Operator’s Guide in the watercraft. 2 1 9 0 0 1 3 9 5 Original Instructions...
  • Page 2 Recreational Products Inc. or its affiliates: Sea-Doo ® O.T.A.S. SPARK Rotax iControl ® smo2015-005 en JT ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2014 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

  • Page 3: Foreword

    Sea-Doo ® personal water- To learn how to reduce the risk for you craft (PWC). It is backed by the BRP or other persons being injured or killed, warranty and a network of authorized read the following sections before you...

  • Page 4: Safety Messages

    BRP reserves the right at any time to discontinue or The safety alert symbol indicates change specifications, designs, fea- a potential injury hazard.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before you Go .
  • Page 6 TABLE OF CONTENTS WATERCRAFT INFORMATION CONTROLS ................42 1) Handlebar .
  • Page 7 TABLE OF CONTENTS MAINTENANCE INFORMATION MAINTENANCE SCHEDULE ............76 MAINTENANCE PROCEDURES .
  • Page 8 TABLE OF CONTENTS WARRANTY BRP LIMITED WARRANTY – USA AND CANADA: 2015 SEA-DOO ® PERSONAL WATERCRAFT ..............116 US EPA EMISSION-RELATED WARRANTY .

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    Inhalation of con- approved by BRP. Since these changes centrated exhaust fumes that con- have not been tested by BRP, they tain carbon monoxide can result in may increase the risk of accidents or CO poisoning, serious health prob- injuries, and they can make the water- lems and death.

  • Page 11: Special Safety Messages

    SPECIAL SAFETY MESSAGES Reminders Regarding Safe When braking, riders must brace them- selves against the deceleration force Operation to prevent from moving forward on the The performance of this watercraft watercraft and losing balance. may significantly exceed that of other When operating an iBR equipped wa- watercraft you may have operated.
  • Page 12 SPECIAL SAFETY MESSAGES Do not store any objects in areas that watercraft damage. Debris may also are not designed specifically for stor- be picked up and thrown rearward by age. the jet pump onto people or property. Riding with passenger(s), pulling Keep the tether cord attached to the operator's PFD or wrist (wrist strap...
  • Page 13 SPECIAL SAFETY MESSAGES Before Getting Underway Operator and Passenger Awareness For safety reasons and proper care, al- Read and understand all safety labels ways perform the pre-ride inspection on the Sea-Doo PWC, the Operator's as specified in your Operator's Guide Guide, all other safety documents, and watch the SAFETY DVD...
  • Page 14 When accelerating on a PWC with pas- garding the legal operation of a PWC in senger(s), whether from a complete the intended jurisdiction of use. BRP stop or while underway, always do so recommends a minimum operator age progressively. Fast acceleration may of 16 years old.

  • Page 15: Water Sports (Towing With The Watercraft) (3Up Models Only)

    SPECIAL SAFETY MESSAGES Water Sports (Towing – When pulling a tube, skier, or a wake boarder, do not make tight sharp with the Watercraft) (3UP turns or use the braking system Models Only) unless absolutely necessary. Re- member that although this PWC WARNING is manoeuvrable and has stopping capabilities (models with iBR), the...

  • Page 16: Hypothermia

    SPECIAL SAFETY MESSAGES – Approach a person in the water from straps can become entangled in mov- the lee side (opposite the direction ing parts resulting in serious injury or of the wind). Turn off the motor be- drowning. In shallow water, shells, fore coming close to the person.

  • Page 17: Safe Boating Courses

    SPECIAL SAFETY MESSAGES Some points to remember about hy- pothermia protection: – While afloat in the water, do not at- tempt to swim unless it is to reach a nearby watercraft, fellow sur- vivor, or a floating object onto which you can lean or climb.

  • Page 18: Active Technologies (Icontrol)

    ACTIVE TECHNOLOGIES (iCONTROL) Introduction The iTC allows the following operating modes: NOTE: Some functions or features de- – Touring mode scribed in this section may not apply to every PWC model, or may be available – Sport mode as an option. –...

  • Page 19: Ibr (Intelligent Brake And Reverse System) (Models With Ibr)

    ACTIVE TECHNOLOGIES (iCONTROL) iBR (intelligent Brake and It cannot prevent your watercraft from drifting in current or wind. Reverse System) (Models with iBR) This watercraft uses an electronically controlled braking and reverse system called the iBR system (intelligent Brake and Reverse). The iBR module controls the position of the iBR gate to provide: –...

  • Page 20: Safety Equipment

    SAFETY EQUIPMENT Required Safety Recommended Protective Gear Equipment The operator and passenger(s) of PWCs must wear protective gear, in- The operator and the passenger(s) cluding: must wear an approved Personal Flota- tion Device (PDF) that is suitable for – A wet suit bottom, or thick tightly PWC use.
  • Page 21 SAFETY EQUIPMENT Personal Flotation Devices (PFDs) PFD Type II, Wearable, turns its wearer in the same way as Type I, but Each person on a recreational water- not as effectively. The Type Il does not craft must wear a personal flotation turn as many persons under the same device (PFD) at all times.

  • Page 22: Additional Recommended Equipment

    SAFETY EQUIPMENT Weighing the Risks vs Benefits In order to decide whether or not you should wear a helmet, it is best to con- sider the particular environment you will be riding in, as well as other fac- tors such as personal experience. Will there be a lot of traffic on the water? What is your riding style? The Bottom Line...

  • Page 23: Practice Exercises

    PRACTICE EXERCISES It is always a good idea to practice and Watercraft Equipped with iBR get familiar with all controls, functions Practice stopping the watercraft in and handling characteristics of your a straight line at various speeds and watercraft before venturing on the wa- braking force.

  • Page 24: Important Factors Not To Neglect

    PRACTICE EXERCISES Important Factors Not to Neglect In addition, always remember that the following conditions have a direct im- pact on how your watercraft will be- have and respond to different inputs: – Loads – Currents – Wind – Water conditions. Make sure to be alert to these condi- tions, and adapt accordingly.

  • Page 25: Navigation Rules

    NAVIGATION RULES Operating Rules Operating a watercraft can be com- pared with driving on unmarked high- ways and roads. To prevent collisions or avoid other boaters, a system of op- erating rules must be followed. It’s not only common sense... it’s the law! smo2012-003-200 Generally keep to your right and safely TYPICAL...
  • Page 26 NAVIGATION RULES Models with iBR buoy, or to which channel you can con- tinue. They may also indicate whether Unlike most other watercraft, this you are entering a restricted or con- PWC has a braking system (iBR). trolled area such as a no wake or low When operating an iBR equipped wa- speed zone.

  • Page 27: Fueling

    FUELING Fueling Procedure WARNING To prevent fuel back-flow, fill tank WARNING slowly so the air can escape from the fuel tank. Fuel is flammable and explosive under certain conditions. Always 9. Stop filling immediately after the re- work in a well ventilated area. Do lease of the gas pump nozzle handle not smoke or allow open flames or and wait a moment before remov-...

  • Page 28: Fuel Requirements

    FUELING Alcohol fuel blending varies by coun- WARNING try and region. Your vehicle has been Do not start watercraft if gasoline designed to operate using the recom- or gasoline vapor odor is present. mended fuels, however, be aware of the following: 13.

  • Page 29: Trailering Information

    TRAILERING INFORMATION NOTICE NOTICE The span of the trailer Do not route ropes or wood bunks including bunk width tie-downs over the seat or grab han- should be adjusted to provide sup- dle as they could be permanently port throughout the full length of the damaged.

  • Page 30: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS Watercraft Safety Labels These labels are affixed to the vehicle for the safety of the operator, passenger(s) or bystanders. The labels illustrated on the following pages are on your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer. Please read the following labels carefully before operating this watercraft.
  • Page 31 (see operator’s guide). Footwear, gloves, and goggles / glasses are recommended. KNOW BOATING LAWS. BRP recommends a minimum operator age of 16 years old. Know the operator age and training requirements for your province / state. A boating safety course is recommended and may be required in your province / state.
  • Page 32 IMPORTANT ON-PRODUCT LABELS A219904029D LABEL 2 219904062 219904062B LABEL 3 • Remove battery from boat before charging. • Do not overcharge battery. • Improper charging of battery can cause explosion. • Certain components in the engine compartment may be very hot. Direct contact may result in skin burn. 219904283 F18L0NY 219904283...
  • Page 33 IMPORTANT ON-PRODUCT LABELS smo2009-002-111_a LABEL 10 - MODELS WITH iBR F00A2TY 219904254 LABEL 6 LABEL 11 Heat exchanger in the hull may become very hot. Avoid any contact with heat exchanger as burns may occur. 219904060 • Make sure engine is off. •...

  • Page 34: Compliance Labels

    IMPORTANT ON-PRODUCT LABELS Compliance Labels smo2014-005-061_b TYPICAL smo2014-005-062_b TYPICAL _______ ________ SAFETY INFORMATION...
  • Page 35 IMPORTANT ON-PRODUCT LABELS 219902679 LABEL 1 - EMISSION CONTROL LABEL XXXXXXXXX MAXIMUM CAPACITIES ABOVE INFORMATION ALSO U.S.A. APPLIES IN THE smo2015-005-001_a LABEL 2 - 2UP MODELS - (WATERCRAFT OUTSIDE NORTH AMERICA) XXXXXXXXX MAXIMUM CAPACITIES CAN ICES-2 ABOVE INFORMATION ALSO / NMB-2” U.S.A.

  • Page 36: Maximum Capacities

    IMPORTANT ON-PRODUCT LABELS XXXXXXXXX XXXXXXXXX MAXIMUM CAPACITIES MAXIMUM CAPACITIES CAN ICES-2 ABOVE INFORMATION ALSO ABOVE INFORMATION ALSO / NMB-2” U.S.A. U.S.A. APPLIES IN THE APPLIES IN THE smo2015-005-004_a smo2015-005-003_a LABEL 2 - 3UP MODELS - CANADIAN LABEL 2 - 3UP MODELS - (WATERCRAFT COMPLIANCE NOTICE (CAN MODELS OUTSIDE NORTH AMERICA) ONLY)
  • Page 37 VOIR GUIDE DU CONDUCTEUR POUR LES SPÉCIFICATIONS D’ENTRETIEN BOMBARDIER RECREATIONAL PRODUCTS INC. 219904642 219904642 LABEL 4 AUSTRALIAN BUILDERS PLATE Imported by BRP Australia Pty Ltd DATE 2014 Max persons 3 = 205 kg Max load = 205 kg Buoyancy Basic Flotation WARNING Alteration of the boat’s hull or permanent...

  • Page 38: Pre-Ride Inspection

    PRE-RIDE INSPECTION WARNING Perform a pre-ride inspection before each ride to detect potential problems during operation. The pre-ride inspection can help you monitor wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of a breakdown or crash. CONTROLS Before performing the pre-ride inspection, read and understand the section.
  • Page 39 PRE-RIDE INSPECTION Hull Inspect hull for cracks and other dam- ages. Jet Pump Water Intake Remove weeds, shells, debris or any- thing else that could restrict the flow of water and damage the propulsion unit. Clean as necessary. If any obstruction cannot be removed, refer to an autho- rized Sea-Doo dealer for servicing.
  • Page 40 PRE-RIDE INSPECTION To access the engine compartment, turn the LH access cover knob 1/4 turn clockwise, then pull out to unsnap the rear portion and slide rearward to re- move. smo2015-005-005_b LH ACCESS COVER 1. To lock, turn the knob 1/4 turn counterclockwise Engine Oil Ensure oil level is within specification...

  • Page 41: What To Do After Launching The Watercraft

    PRE-RIDE INSPECTION Engine Cut-Off Switch and Engine WARNING START/STOP Button Check handlebar and correspond- Install the tether cord cap on the en- ing steering nozzle operation be- gine cut-off switch. fore starting. Never turn handle- bar while someone is near the rear Press the engine START/STOP but- of the watercraft.
  • Page 42 PRE-RIDE INSPECTION Multifunction Gauge 1. Press engine START/STOP button and install the tether cord cap on the engine cut-off switch. 2. As the multifunction gauge cycles through its self-test function, en- sure all indications come on. WARNING Always attach the tether cord clip to your PFD or to the wrist (wrist strap required).
  • Page 43 WATERCRAFT INFORMATION _______________...

  • Page 44: Controls

    CONTROLS NOTE: Some vehicle safety labels are not shown on illustrations. For information WATERCRAFT SAFETY LABELS on vehicle safety labels, refer to subsection. smo2014-005-050_a TYPICAL - MODELS WITHOUT iBR smo2014-005-051_a TYPICAL - MODELS WITH iBR ______________...

  • Page 45: Handlebar

    CONTROLS 1) Handlebar Waking Up the Electrical System The handlebar controls the direction of Press the engine START/STOP button the watercraft. During forward opera- once without installing the tether cord tion, turning the handlebar to the right on the engine cut-off switch. steers the watercraft to the right and This will power up the electrical sys- inversely.

  • Page 46: Throttle Lever

    CONTROLS smo2014-005-052_d TYPICAL 1. Throttle lever The throttle lever is spring loaded and should return to rest position (idle) smo2014-005-093_a when not pressed. TYPICAL 1. Tether cord cap on the engine cut-off switch 5) iBR Lever (intelligent 2. Tether cord clip secured to operator's PFD Brake and Reverse) To stop engine, pull the tether cord cap (Models with iBR)

  • Page 47: Mode Button

    CONTROLS When the iBR lever is released after braking or reverse operation, neutral is engaged. WARNING If the throttle lever is still pulled in when releasing the iBR lever, for- ward movement will be initiated after a short delay. If forward ac- celeration is not desired, release the throttle lever.

  • Page 48: Multifunction Gauge (Lcd)

    MULTIFUNCTION GAUGE (LCD) Models with iBR The multifunction gauge (LCD) is lo- cated above the glove box. Multifunction Gauge Description smo2014-005-015_b 10. iBR fault indicator 11. GPS satellites synch 1) Multifunction Display smo2014-005-095_a 1. Multifunction display The multifunction display is used to: 2.
  • Page 49 MULTIFUNCTION GAUGE (LCD) When the fuel tank is almost empty, When this indicator is ON, it indicates the two bottom segments flash and low oil pressure, look for a message at the low fuel indicator lamp starts flash- the LCD display. ing.

  • Page 50: Navigating The Multifunction Display

    MULTIFUNCTION GAUGE (LCD) The iBR fault indicator comes ON NOTE: To change the unit of measure- when a fault in the iBR system has ment or the language displayed, see been detected. your authorized Sea-Doo dealer. TROUBLESHOOTING Refer to sub- 1.

  • Page 51: Equipment

    EQUIPMENT NOTE: Illustrations may not be accurate for every model and are only provided as a visual guide. NOTE: Some vehicle safety labels are not shown on illustrations. For information WATERCRAFT SAFETY LABELS on vehicle safety labels, refer to subsection. smo2014-005-059_a TYPICAL - 2UP MODEL smo2014-005-060_a...

  • Page 52: Glove Box

    EQUIPMENT 1) Glove Box A small storage compartment for per- SAFETY DVD sonal articles, and the video, located at front of seat. NOTE: Glove box is not watertight. Push tab forward to open glove box. smo2014-005-042_a 1. RH side panel smo2014-005-006_a 1.

  • Page 53: Seat

    EQUIPMENT smo2014-005-092_a TYPICAL - SEAT LATCH 1. Seat latch handle Removing the seat provides access to the rear storage compartment (3UP models only), operator's guide, the fire extinguisher (not supplied with vehi- cle) and the fuel cap. smo2014-005-011_a TYPICAL 1. Front cover 2.

  • Page 54: Passenger Handholds

    EQUIPMENT To install the seat, position the seat in place and push the seat forward until the latch clicks. Pull up on the rear portion of the seat to ensure it is properly latched. 5) Passenger Handholds The seat strap provides a handhold for a passenger to hold on to when riding.

  • Page 55: Boarding Platform

    EQUIPMENT NOTICE – Never use the step for boarding a watercraft that is out of water. – Never use the step for pulling, towing, diving or jumping, or any other purpose other than as a boarding step. – Only one person at a time on the step.

  • Page 56: Bilge Drain Plug

    EQUIPMENT 10) Sponsons Rear Eyelet Two fixed sponsons, one on each side at the rear of the hull, assist in water- craft stability. The sponsons are not adjustable. smo2014-005-090_b TYPICAL 1. Rear eyelet 9) Bilge Drain Plug Unscrew drain plug whenever water- smo2014-005-046_a craft is on the trailer.

  • Page 57: Break-In Period

    BREAK-IN PERIOD Operation During Break-In Period A break-in period of 5 operating hours is recommended before running the watercraft at sustained full throttle. During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief full acceleration and speed variations contribute to a good break-in.

  • Page 58: Operating Instructions

    OPERATING INSTRUCTIONS WARNING PRE-RIDE IN- Always perform the SPECTION before operating this watercraft. Be sure to read the SAFETY INFORMATION and the WATERCRAFT INFORMATION sec- tions and be thoroughly familiar with the iControl technology. Should any control or instruction not be smo2014-005-070 fully understood, refer to an authorized Sea-Doo dealer.
  • Page 59 OPERATING INSTRUCTIONS 2. With the other hand on the boarding platform, lift your body until you can lay one knee on the boarding plat- form. smo2014-005-073 Sit astride the seat. Models with a Boarding Step Using one hand, lower the boarding step.
  • Page 60 OPERATING INSTRUCTIONS WARNING Engine must be OFF and tether cord must be removed when boarding the watercraft or when using the boarding step. Never use propulsion system compo- nents as a supporting point to board the watercraft. In choppy water, while in the water, the passenger may hold the water- smo2014-005-075 craft steady to help the operator climb...
  • Page 61 OPERATING INSTRUCTIONS smo2014-005-078 smo2014-005-079 smo2014-005-080 _______________...

  • Page 62: How To Start Engine

    OPERATING INSTRUCTIONS How to Start Engine NOTICE hold engine START/STOP button more than 10 seconds to avoid starter over- WARNING heating. A rest period should be ob- Before starting the engine, the op- served between the cranking cycles erator and passenger(s) should al- to allow the starter to cool down.

  • Page 63: How To Steer The Watercraft

    OPERATING INSTRUCTIONS How to Steer the The watercraft behaves differently with a passenger and requires greater Watercraft skill. The passenger(s) should always grip the seat strap, the molded grab handle, or the waist of the person ahead of them. Reduce speed and avoid sharp turns.

  • Page 64: How To Engage Neutral (Models With Ibr)

    OPERATING INSTRUCTIONS How to Engage Neutral How to Engage and Use (Models with iBR) Reverse (Models with iBR) Reverse can only be engaged between WARNING idle speed and the threshold forward speed of 7 km/h (4 MPH). The drive shaft and impeller are always turning when the engine is To engage reverse position, the iBR running, even in neutral position.

  • Page 65: How To Engage And Use Braking (Models With Ibr)

    OPERATING INSTRUCTIONS How to Engage and Use Available engine power is limited in reverse mode, which limits reverse Braking (Models with iBR) speed. WARNING WARNING – The engine must be running to Only use reverse at slow speed be able to use the brake. and for the shortest time possible.
  • Page 66 OPERATING INSTRUCTIONS on the iBR lever position. Braking can If the throttle lever is still pulled in thus be modulated by using only the when releasing the iBR lever, the wa- iBR lever. tercraft will accelerate forward after a short delay. Acceleration will be pro- Watercraft deceleration is proportional portional to the throttle lever position.

  • Page 67: General Operating Recommendations

    OPERATING INSTRUCTIONS General Operating Recommendations Rough Water or Poor Visibility Operation Avoid operation in these conditions. If you must do so, proceed with caution using minimum speed. Crossing Waves The operator must grip the handlebar smo2014-005-083 firmly and keep both feet on the foot- boards.
  • Page 68 OPERATING INSTRUCTIONS When at speed and the brake is first Drive slowly towards the beach and applied, a plume of water will shoot shut off the engine before the water is up in the air behind the watercraft and less than 90 cm (3 ft) deep under the may cause the operator of a following lowest rear portion of the hull.

  • Page 69: Operating Modes (Rotax Ace 900 Ho)

    OPERATING MODES (ROTAX ACE 900 HO) Touring Mode 2. Depress and hold the MODE button for at least 3/4 of a second. By default, the watercraft is in TOUR- ING mode of operation when first started. A TOURING mode indicator is ON in the multifunction gauge to confirm the active mode of operation.
  • Page 70 OPERATING MODES (ROTAX ACE 900 HO) MESSAGE DISPLAYED MESSAGE DISPLAYED SPORT MODE ACTIVATED SPORT MODE - RETURN TO IDLE TO ACTIVATE NOTE: After a few seconds, the gauge will revert to its normal display. Release the throttle. Once the engine has returned to idle, SPORT mode will 4.
  • Page 71 OPERATING MODES (ROTAX ACE 900 HO) NOTE: The following message will scroll in the multifunction display: SPORT MODE DEACTIVATED. MESSAGE DISPLAYED SPORT MODE DEACTIVATED NOTE: After a few seconds, the multi- function gauge will revert to its normal display. 2. Ensure the TOURING mode indica- tor is on.

  • Page 72: Special Procedures

    SPECIAL PROCEDURES Jet Pump Water Intake and Models with iBR Impeller Cleaning If the aforementioned method does not work, the following can be per- WARNING formed: – With engine running and before ap- Keep away from intake grate while plying throttle, pull the iBR lever in engine is running.

  • Page 73: Capsized Watercraft

    SPECIAL PROCEDURES To turn the watercraft upright, ensure the engine is off and the tether cord is NOT on the engine cut-off switch. Then grab the inlet grate, step on a side bumper rail, and use your weight to rotate the watercraft towards you. NOTE: A label on the stern near the flushing connector provides instruc- tions on how to turn the watercraft...

  • Page 74: Submerged Watercraft

    SPECIAL PROCEDURES NOTICE As soon as possible, check for pres- The longer the delay be- ence of water in the bilge. Drain as fore you have the engine serviced, necessary when back to the shore. the greater the damage to the en- gine will be.
  • Page 75 SPECIAL PROCEDURES CAUTION Make sure the hose is properly clamped before towing the watercraft. If hose is not prop- erly clamped when engine is not running, water will accumulate in the exhaust system, will enter the engine and cause damages. NOTICE Failure to follow these instructions may result in damage...
  • Page 76 SPECIAL PROCEDURES This page is intentionally blank ______________...

  • Page 77: Maintenance Information

    MAINTENANCE INFORMATION _______________...

  • Page 78: Maintenance Schedule

    Sea-Doo dealer or any other establishment with which BRP has a commercial relationship. For emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the US EPA authorized Sea-Doo dealers. For more information, please refer to the EMISSION-RELATED WARRANTY contained herein.
  • Page 79 MAINTENANCE SCHEDULE A: ADJUST FIRST 50 HOURS OR 1 YEAR C: CLEAN EVERY 100 HOURS OR 1 YEAR I: INSPECT L: LUBRICATE EVERY 200 HOURS OR 2 YEARS R: REPLACE TO BE PERFORMED BY O: OPERATOR RS: REPAIR SHOP PART/TASK NOTE ENGINE Engine oil and filter...
  • Page 80 MAINTENANCE SCHEDULE A: ADJUST FIRST 50 HOURS OR 1 YEAR C: CLEAN EVERY 100 HOURS OR 1 YEAR I: INSPECT L: LUBRICATE EVERY 200 HOURS OR 2 YEARS R: REPLACE TO BE PERFORMED BY O: OPERATOR RS: REPAIR SHOP PART/TASK NOTE ELECTRICAL SYSTEM Spark plugs...
  • Page 81 MAINTENANCE SCHEDULE A: ADJUST FIRST 50 HOURS OR 1 YEAR C: CLEAN EVERY 100 HOURS OR 1 YEAR I: INSPECT L: LUBRICATE EVERY 200 HOURS OR 2 YEARS R: REPLACE TO BE PERFORMED BY O: OPERATOR RS: REPAIR SHOP PART/TASK NOTE iBR SYSTEM (intelligent Brake and Reverse) iBR lever...

  • Page 82: Maintenance Procedures

    MAINTENANCE PROCEDURES NOTE: Some vehicle safety labels are CAUTION Certain compo- not shown on illustrations. For infor- nents in the engine compartment mation on vehicle safety labels, refer may be very hot. Direct contact may WATERCRAFT SAFETY LABELS result in skin burn. subsection.

  • Page 83: Engine Coolant

    MAINTENANCE PROCEDURES smo2014-005-027_a 1. Maximum 2. Minimum 3. Operating range 9. Add oil to ensure the level is be- tween marks as required. NOTE: Do not overfill. To add oil: smo2014-005-024_a – Place a funnel in the oil neck open- TYPICAL 1.
  • Page 84 MAINTENANCE PROCEDURES Engine Coolant Level With watercraft on a level surface, add coolant until it is visible without exceeding the COLD level mark in WARNING coolant reservoir when engine is cold. Check coolant level with engine cold. Never add coolant in cooling system when engine is hot.

  • Page 85: Steering Alignment

    MAINTENANCE PROCEDURES NOTE: A cooling system that fre- 3. Put the jet pump nozzle in straight quently requires coolant is an indica- position. tion of leaks or engine problems. See 4. Unscrew nut to turn handlebar to an authorized Sea-Doo dealer. the right.
  • Page 86 MAINTENANCE PROCEDURES 4. Remove two screws from the cable assembly. smo2014-005-034_a 1. Connector 3. Manually release and open the LH side knee pad and disconnect steer- smo2014-005-091_a ing cable assembly. 1. Cable assembly screws 5. Remove nut, bolt, and washer to disconnect rod from steering col- umn.
  • Page 87 MAINTENANCE PROCEDURES smo2014-005-089_c 1. Self-tapping screws smo2014-005-090_a 12. Remove ten M6 nuts and screws 1. Rear panel trims from both sides of central body. SEAT 8. Remove seat. Refer to EQUIPMENT subsection. 9. Remove three self-tapping screws around the fuel cap smo2014-005-089_a 1.
  • Page 88 MAINTENANCE PROCEDURES 2. Install screws adjacent to alignment 5. Install and tighten screws on front tabs first to ensure alignment tabs and rear of central body to the rec- remain properly engaged. ommended torque. smr2014-041-002_a smo2014-005-089_b 1. Screws adjacent to alignment tabs 1.

  • Page 89: Battery

    MAINTENANCE PROCEDURES 10. Connect steering cable in reverse TIGHTENING TORQUE of removal procedure. Self-tapping 4.5 N•m ± 0.5 N•m 11. Close knee pad and LH access (40 lbf•in ± 4 lbf•in) screw cover and lock the knob by turn- ing it 1/4 turn counterclockwise. SEAT 7.
  • Page 90 MAINTENANCE PROCEDURES Battery Removal WARNING The BLACK (-) battery cable must always be disconnected first and reconnected last. Never charge or boost battery while installed in watercraft. smr2014-033-012 1. Disconnect the BLACK (-) battery ca- ble. Battery Cleaning 2. Slide the RED rubber protector off Clean the battery casing, cables and the RED (+) cable terminal and dis- battery posts using a solution of baking...
  • Page 91 MAINTENANCE PROCEDURES Battery Storage Charging a Battery NOTICE Battery storage is critical WARNING for battery life. Regularly charging Never charge or boost the battery the battery during storage will pre- while installed in the watercraft. vent cell sulfation. Keeping the bat- tery in vehicle for storage may lead to contacts degradation/corrosion WARNING...

  • Page 92: Ignition Coils

    MAINTENANCE PROCEDURES Battery Voltage Below 11.5 V – Clean terminals and connectors if necessary. A battery with a voltage below 11.5 V – For storage, pull battery or discon- requires special procedure nect battery cables. recharge. In charging an over dis- charged battery, its internal resistance Ignition Coils may be too high to charge at a normal...

  • Page 93: Spark Plugs

    MAINTENANCE PROCEDURES Spark Plug Installation IGNITION COIL RETAINING SCREW Prior to installation, ensure the contact Tightening torque 11 N•m (97 lbf•in) surfaces of the cylinder head and spark plug are free of grime. 4. Connect ignition coil connector. WARNING Spark Plugs Do not adjust gap on this type of spark plug.

  • Page 94: Heat Exchanger And Water Intake Grate

    MAINTENANCE PROCEDURES Flushing should be performed when CAUTION Certain compo- the watercraft is not expected to be nents in the engine compartment used further the same day or when the may be very hot. Direct contact may watercraft is stored for any extended result in skin burn.

  • Page 95: Sacrificial Anode

    MAINTENANCE PROCEDURES Sacrificial Anode Removal WARNING Unscrew sacrificial anode retaining nut The tether cord must always be and remove anode. removed from the engine cut-off switch prior to inspecting the in- Sacrificial Anode Installation take grate. Installation is the reverse of the re- moval procedure.
  • Page 96 MAINTENANCE PROCEDURES Fuse Location All fuses are located inside a single fuse box. To access the fuse box,turn the knob 1/4 turn clockwise, then pull out to unsnap the rear portion and slide rear- ward to remove. smo2014-005-041_a TYPICAL - FUSE BOX COVER REMOVED 1.

  • Page 97: Watercraft Care

    DURES Stains may be removed from the seat Additional Care for Foul Water or using BRP HEAVY DUTY CLEANER Salt Water Operation (P/N 293 110 001) or the equivalent, When the watercraft is operated in foul which is safe on vinyl and metal sur- water and particularly in salt water, ad- faces.

  • Page 98: Storage And Preseason Preparation

    STORAGE AND PRESEASON PREPARATION Storage Fuel System Fuel System Protection WARNING XPS FUEL STABILIZER (P/N 413 408 Because fuel 601) (or equivalent) should be added in flammable, should have the fuel tank to prevent fuel deteriora- an authorized Sea-Doo dealer, tion and fuel system gumming.
  • Page 99 STORAGE AND PRESEASON PREPARATION 7. Apply a small amount of anti-seize lubricant on spark plug threads, then reinstall them in the engine. Refer MAINTENANCE PROCEDURES 8. Install the ignition coils, refer to MAINTENANCE PROCEDURES Engine Coolant Test smo2014-005-069_a If antifreeze is not replaced, test its JET NOZZLE REMOVED FOR CLARITY density.

  • Page 100: Preseason Preparation

    When component con- Body and Hull Repair ditions seem less than satisfactory, If any repairs are needed to body com- replace using genuine BRP parts, or ponents or to the hull, contact your au- equivalents. thorized Sea-Doo dealer. Body and Hull Protection...

  • Page 101: Technical Information

    TECHNICAL INFORMATION _______________...

  • Page 102: Watercraft Identification

    WATERCRAFT IDENTIFICATION The main components of the water- craft (engine and hull) are identified by different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace the watercraft in the event of theft. Hull Identification Number The Hull Identification Number (HIN) is engraved on the right hand side of the...

  • Page 103: Engine Emissions Information

    Manufacturer's EPA Emission Regulations Responsibility All 1999 and more recent Sea-Doo watercraft manufactured by BRP are Beginning with 1999 model year en- certified to the EPA as conforming to gines, PWC manufacturers of marine the requirements of the regulations for...

  • Page 104: Specifications

    SPECIFICATIONS SPARK ENGINE Type Rotax 903 Rotax ACE 900, ACE 900 HO 4-stroke, Double Over Head Model Camshaft (DOHC), dry sump, liquid cooled Rotax ACE 900 44.13 kW @ 7000 RPM Declared Power Rotax ACE 900 66.19 kW @ 8000 RPM Induction Naturally-aspirated Number of cylinders...
  • Page 105 SPECIFICATIONS SPARK PROPULSION (cont'd) Jet pump (cont'd) Material Aluminum Impeller Stainless steel Transmission Type Direct drive DIMENSIONS 2UP models 279 cm (110 in) Length 3UP models 305 cm (120 in) Width 118 cm (46 in) Height 104 cm (41 in) WEIGHT AND LOADING CAPACITY 2UP models 184 kg (406 lb)
  • Page 106 3.0 L (3.2 qt (U.S. liq.)) Declared power as per ISO 8665 at propeller-shaft. NOTE: BRP reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.

  • Page 107: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 108: Troubleshooting Guidelines

    TROUBLESHOOTING GUIDELINES ENGINE WILL NOT START 1. Burnt fuse: main, electric starter or ECM. – Check wiring then replace fuse(s). 2. Discharged battery. – Charge battery. Refer to CHARGING A BATTERY in BATTERY. WARNING Do not charge or boost the battery while installed on the watercraft. Elec- trolyte is poisonous and dangerous.
  • Page 109 TROUBLESHOOTING GUIDELINES ENGINE TURNS NORMALLY BUT WILL NOT START (cont’d) 5. Engine management system fault detected (check engine pilot lamp is ON). – Seek service from an authorized Sea-Doo dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement. Please refer to the US EPA EMISSIONS-RELATED WARRANTY contained herein for information about warranty claims.
  • Page 110 TROUBLESHOOTING GUIDELINES ENGINE SMOKE (cont’d) 3. Internal engine damage. – Seek service from an authorized Sea-Doo dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement. Please refer to the US EPA EMISSIONS-RELATED WARRANTY contained herein for information about warranty claims.
  • Page 111 TROUBLESHOOTING GUIDELINES ENGINE LACKS ACCELERATION OR POWER (cont’d) 8. Low fuel pressure. – Seek service from an authorized Sea-Doo dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement. Please refer to the US EPA EMISSIONS-RELATED WARRANTY contained herein for information about warranty claims.
  • Page 112 TROUBLESHOOTING GUIDELINES ABNORMAL NOISE FROM PROPULSION SYSTEM 1. Weeds or debris jammed around impeller. – Clean. Refer to JET PUMP WATER INTAKE AND IMPELLER CLEANING in SPECIAL PROCEDURES section. – Check for damage. 2. Damaged impeller shaft or drive shaft. –...

  • Page 113: Monitoring System

    MONITORING SYSTEM A system monitors the electronic com- not work, try removing the tether cord ponents of the EMS (engine manage- from the engine cut-off switch, waiting ment system) iBR (models with iBR), 5 minutes, then restarting. and other components of the electrical The electronic system will react differ- system.
  • Page 114 MONITORING SYSTEM FAULT INDICATOR MESSAGE DISPLAY DESCRIPTION (ON) LOW OIL PRESSURE Low engine oil pressure detected Models with iBR IBR MODULE iBR system fault ERROR_ MESSAGE DISPLAY INFORMATION LOW OIL PRESSURE Engine low oil pressure detected HIGH EXHAUST TEMPERATURE High exhaust temperature detected High engine temperature detected HIGH TEMPERATURE Engine system malfunction or...

  • Page 115: Beeper Code Information

    MONITORING SYSTEM Beeper Code Information BEEPER CODES DESCRIPTION Defective engine cut-off switch. Seek service from an authorized Sea-Doo dealer, repair shop, or person of your own choosing for maintenance, 1 long beep US EPA repair, or replacement. Please refer to the (when installing tether EMISSIONS-RELATED WARRANTY contained herein...
  • Page 116 MONITORING SYSTEM This page is intentionally blank ______________...
  • Page 117 WARRANTY ______________...

  • Page 118: Brp Limited Warranty - Usa And Canada: 2015 Sea-Doo

    Except if otherwise specified, all genuine BRP parts and accessories installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the 2015 Sea-Doo personal watercraft, carry the same warranty as that of the personal Sea- Doo watercraft.
  • Page 119 RELATED WARRANTY contained herein. 4. For Sea-Doo personal watercrafts produced by BRP for sale in the State of Cali- fornia or New York that are originally sold to a resident or subsequently warranty registered to a resident in the State of California or New York, please also refer to the applicable California and New York Emissions Control Warranty Statement contained herein.
  • Page 120 BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 121 BRP dealer and gives the coordinates of the new owner; or 2. BRP or an authorized BRP dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

  • Page 122: Us Epa Emission-Related Warranty

    2. It is free from defects in materials and workmanship that may keep it from meeting the requirements of 40 CFR 1045 and 40 CFR 1060. Where a warrantable condition exists, BRP will repair or replace, as it elects, any part or component with a defect in materials or workmanship that would increase the engine’s emissions of any regulated pollutant within the stated warranty...
  • Page 123 Components Covered The emission-related warranty covers all components whose failure would in- crease an engine’s emissions of any regulated pollutant, including the following listed components: 1. For exhaust emissions, emission-related components include any engine parts related to the following systems: –...
  • Page 124 * In the USA, products are distributed and serviced by BRP US Inc. ______________...

  • Page 125: California And New York Emission Control Warranty

    CALIFORNIA AND NEW YORK EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2015 SEA-DOO ® PERSONAL WATERCRAFT For California, your 2015 Sea-Doo personal watercraft has a special environmental label required by the California Air Resources Board. The label has 1, 2, 3 or 4 stars. A hangtag, provided with your personal watercraft, describes the meaning of the star rating system.

  • Page 126: Your Emission Control Warranty Rights And Obligations

    This emission limited warranty covers Model Year 2015 Sea-Doo personal wa- tercrafts certified and produced by BRP for sale in California or New York, that are originally sold in California or New York to a California or New York resident or subsequently warranty registered to a California or New York resident.
  • Page 127 Operator’s Guide. Emission warranty parts that are scheduled for replacement, as required mainte- nance, are warranted by BRP for the period of time before the first scheduled re- placement date for that part. Emission warranty parts that are scheduled for reg- ular inspection, but not regular replacement, are warranted by BRP for the entire warranty period of the personal watercraft.
  • Page 128 ® personal watercraft, you should however be aware that BRP may deny you warranty coverage if your engine(s) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your engine to an authorized BRP Dealer as soon as a problem exists.

  • Page 129: Brp International Limited Warranty: 2015 Sea-Doo

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.
  • Page 130 – Damage resulting from removal of parts, improper repairs, service, main- tenance, modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with the product or adversely affect its operation, performance and durability, or resulting from repairs done by a person that is not an authorized servicing Sea-Doo Distributor/Dealer;...
  • Page 131 BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 132 BRP reserves the right to improve or modify products from time to time without as- suming any obligation to modify products previously manufactured.
  • Page 133 For all other countries, please contact your local Sea-Doo Distributor/Dealer (visit our website at www.brp.com for contact information), or contact our North American office at: BOMBARDIER RECREATIONAL PRODUCTS INC. Consumer Assistance Center 75 J.-A. Bombardier Street Sherbrooke QC J1L 1W3 Tel.: +1 819 566-3366...

  • Page 134: Brp Limited Warranty For The European Economic Area, The Commonwealth Of The Independent States, Turkey: 2015 Sea-Doo Personal Watercraft

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.
  • Page 135 – Damage resulting from removal of parts, improper repairs, service, main- tenance, modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgement are either incompatible with the product or adversely affect its operation, performance and durability, or resulting from repairs done by a person that is not an authorized servicing Sea-Doo Distributor/Dealer;...
  • Page 136 BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 137 BRP reserves the right to improve or modify products from time to time without as- suming any obligation to modify products previously manufactured. 8. TRANSFER...
  • Page 138 ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be re- sponsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility.

  • Page 139: Customer Information

    CUSTOMER INFORMATION ______________...

  • Page 140: Privacy Information

    PRIVACY INFORMATION BRP wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, BRP and its affiliates may use its customer list to distribute marketing and promotional information about BRP and related products.

  • Page 141: Change Of Address/Ownership

    In case of change of ownership, please join a proof that the former owner agreed to the transfer. Notifying BRP, even after the expiration of the limited warranty, is very important as it enables BRP to reach the watercraft owner if necessary, like when safety recalls are initiated.
  • Page 142 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 143 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 144 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 145 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 146 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 148 GUIDE DU CONDUCTEUR, SÉRIE SEA-DOO SPARK / ANGLAIS FAIT AU / MADE IN CANADA U/M:P.C ®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES. ©2014 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.

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