Crankshaft Removal - Suzuki XL7 2007 Service Manual

11. Reattach the connecting rod cap to the connecting
rod to prevent damage to their mating surfaces. The
cap and rod are a matched set and must be kept
together.
Reference: "Piston and Connecting Rod Disassemble: ".
Crankshaft and Bearings Removal
Reference: "Piston, Connecting Rod, and Bearing
Removal: ".
Special tool
J 6125-1B Slide Hammer Adapter
J 41818 Crankshaft Bearing Cap Remover
Crankshaft End Play Measurement
1. Place a dial indicator at the crankshaft nose.
2. Gently force the crankshaft to the extreme front and
rear positions with a pry tool while monitoring the
movement of the dial indicator.
3. The crankshaft end play should not exceed
specifications. Refer to "Engine Mechanical
Specifications".
4. If the specifications are exceeded inspect the thrust
bearing thrust OD and the crankshaft thrust wall for
wear and/or excessive runout. Refer to "Engine
Mechanical Specifications".
5. Replace the thrust bearing or crankshaft as
necessary.

Crankshaft Removal

1. Remove the crankshaft bearing cap side bolts.
2. Remove the crankshaft bearing cap outer bolts.
3. Remove the crankshaft bearing cap inner bolts.
4. Remove the crankshaft bearing caps using the J
6125-1B and J 41818.
Engine Mechanical: 1D-161