Surge Tank Replacement - Suzuki XL7 2007 Service Manual

Surge Tank Replacement

Special tool
GE-47716 1617 Vac N Fill Coolant Refill Tool
Removal Procedure
1. Drain the engine coolant. Refer to "Draining and
Filling Cooling System (LY7 GE 47716 Fill)"
"Draining and Filling Cooling System (LY7 Static
Fill)".
2. Remove the surge tank inlet hose clamp from the
surge tank.
3. Disconnect the surge tank inlet hose from the surge
tank.
4. Remove the surge tank bolts from the surge tank.
5. Lift the surge tank to gain access to the heater outlet
hose.
6. Remove the heater outlet hose clamp from the surge
tank.
7. Remove the heater outlet hose from the surge tank.
8. Remove the surge tank from the vehicle.
Engine Cooling System:
Installation Procedure
1. Install the heater outlet hose to the surge tank.
2. Install the surge tank to the vehicle.
CAUTION
!
Refer to "Fastener Notice: ".
3. Install the surge tank bolts to the surge tank.
Tightening torque
Tighten the bolts to 9 N⋅m (80 lb in).
4. Connect the surge tank inlet hose to the surge tank.
5. Install the surge tank inlet hose clamp to the surge
tank.
6. Fill the engine coolant. Refer to "Draining and Filling
Cooling System (LY7 GE 47716 Fill)" "Draining and
Filling Cooling System (LY7 Static Fill)".
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