Suzuki XL7 2007 Service Manual page 470

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1D-130 Engine Mechanical:
45. Connect the brake booster vacuum hose (2) to the
intake manifold.
46. Position the clamp (1) on the brake booster vacuum
hose connection.
47. Connect ground wire from frame, near battery box.
48. Connect the ECM connector to the under-hood fuse
block.
49. Install the fuel injector sight shield. Refer to "Fuel
Injector Sight Shield Replacement".
50. Install the battery box, battery and ECM. Refer to
"Battery Box Replacement: ".
51. Fill the engine with engine oil. Refer to "Approximate
Fluid Capacities: ", "Fluid and Lubricant
Recommendations: ", and "Maintenance Schedule
(North American Emissions): ".
52. Fill the engine with coolant. Refer to "Draining and
Filling Cooling System (LY7 GE 47716 Fill): "
"Draining and Filling Cooling System (LY7 Static Fill):
".
53. Check the transaxle fluid level. Refer to "Sealers,
Adhesives, and Lubricants: ", "Transmission General
Specifications: ", and "Fluid Capacity Specifications:
".
54. Charge the AC system. Refer to "Refrigerant
Recovery and Recharging: ".
55. Prime the fuel system.
a. Cycle the ignition ON for 5 seconds then OFF for
10 seconds. Repeat cycling twice.
b. Crank the engine until it starts. The maximum
starter motor cranking time is 20 seconds.
c. If the engine does not start, repeat the steps.
Drive Belt Tensioner Removal
1. Remove the drive belt tensioner bracket bolts.
2. Remove the drive belt tensioner assembly.
Crankshaft Balancer Removal
Reference: "Engine Coolant Thermostat Housing
Removal: ".
Special tool
EN 46106 Flywheel Holding Tool
J 38416-2 Crankshaft Button
J 41816 Crankshaft Balancer Remover
1. Install the EN 46106 through the starter mounting
hole.

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