Suzuki GA413 Service Manual page 228

5-32 BRAKES
Brake Disc
Check disc surface for scratches in wearing parts.
Scratches on disc surface noticed at the time of specified inspec-
tion or replacement are normal and disc is not defective unless they
are serious.
But when there are deep scratches or scratches all over disc sur-
face, replace it. When only one side is scratched, polish and correct
that side.
Disc thickness
Standard : 17.0 mm (0.669 in.)
Limit
Use wheel nuts to hold the disc securely against the hub, then
mount a dial indicator as shown.
To measure deflection of disc, take measurement at 2 points on its
periphery and center with dial gauge while rotating it.
Limit on disc deflection: 0.15 mm (0.006 in.)
Special Tool
(A): 09900-20606
(B): 09900-20701
NOTE:
Check front wheel bearing for looseness before measure-
ment.
INSTALLATION
NOTE:
See NOTE at the beginning of this section.
1) Install shims to pads, then pad clips and pads to caliper carrier.
NOTE:
Install pad with sensor to body center side of caliper carri-
1. Clips
er.
2. Pads
3. Sensor
4. Caliper carrier
2) Install caliper and torque caliper pin bolts to specification.
NOTE:
Make sure that boots are fit into groove securely.
Tightening Torque
(a): 27 N·m (2.7 kg-m, 19.5 lb-ft)
1. Caliper
2. Caliper pin bolt
3. Disc
3) Tighten front wheel nuts to specified torque.
Tightening Torque
(a): 85 N·m (8.5 kg-m, 61.5 lb-ft)
4) Upon completion of installation, perform brake test.
: 15.0 mm (0.591 in.)