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Suzuki GSF1250A Manuals
Manuals and User Guides for Suzuki GSF1250A. We have
1
Suzuki GSF1250A manual available for free PDF download: Service Manual
Suzuki GSF1250A Service Manual (685 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 55.77 MB
Table of Contents
Section 1 Engine
65
General Information
16
Fuel and Oil Recommendation
19
Vehicle Identification Number
19
Cylinder Identification
20
Maintenance and Lubrication
32
Scheduled Maintenance
32
Lubrication Points
33
Table of Contents
65
Precautions
69
Precautions for Engine
69
Engine General Information and Diagnosis
70
General Description
70
Injection Timing Description
70
Self-Diagnosis Function
71
Schematic and Routing Diagram
73
FI System Wiring Diagram
73
Terminal Alignment of ECM Coupler
74
Component Location
75
FI System Parts Location
75
Diagnostic Information and Procedures
76
Engine Symptom Diagnosis
76
Self-Diagnostic Procedures
80
Use of SDS Diagnosis Reset Procedures
82
Show Data When Trouble (Displaying Data at the Time of DTC)
83
SDS Check
84
DTC Table
87
Fail-Safe Function Table
89
FI System Troubleshooting
90
Malfunction Code and Defective Condition Table
91
DTC "C12" (P0335): CKP Sensor Circuit Malfunction
94
DTC "C13" (P0105-H/L): IAP Sensor (No.1) Circuit Malfunction
97
DTC "C14" (P0120-H/L): TP Sensor Circuit Malfunction
106
DTC "C15" (P0115-H/L): ECT Sensor Circuit Malfunction
114
DTC "C17" (P1750-H/L): IAP Sensor (No.2) Circuit Malfunction
121
DTC "C21" (P0110-H/L): IAT Sensor Circuit Malfunction
129
DTC "C23" (P1651-H/L): to Sensor Circuit Malfunction
136
DTC "C24" (P0351), "C25" (P0352), "C26" (P0353) or "C27" (P0354): Ignition System Malfunction
142
DTC "C28" (P1655): Secondary Throttle Valve Actuator (STVA) Malfunction
142
DTC "C29" (P1654-H/L): Secondary Throttle Position Sensor (STPS) Circuit Malfunction
146
DTC "C31" (P0705): GP Switch Circuit Malfunction
154
DTC "C32" (P0201), "C33" (P0202), "C34" (P0203) or "C35" (P0204): Fuel Injector Circuit Malfunction
156
DTC "C40" (P0505 / P0506 / P0507): ISC Valve Circuit Malfunction
160
DTC "C41" (P0230-H/L): FP Relay Circuit Malfunction
166
DTC "C41" (P2505): ECM Power Input Signal Malfunction
169
DTC "C42" (P1650): IG Switch Circuit Malfunction
171
DTC "C44" (P0130/P0135): HO2 Sensor (HO2S) Circuit Malfunction
171
DTC "C49" (P1656): PAIR Control Solenoid Valve Circuit Malfunction
177
DTC "C60" (P0480): Cooling Fan Relay Circuit Malfunction
180
Specifications
183
Service Data
183
Special Tools and Equipment
184
Special Tool
184
Emission Control Devices
185
Precautions
185
Precautions for Emission Control Devices
185
General Description
185
Fuel Injection System Description
185
Crankcase Emission Control System Description
186
Exhaust Emission Control System Description
187
Noise Emission Control System Description
187
Schematic and Routing Diagram
188
PAIR System Hose Routing Diagram
188
Repair Instructions
189
Heated Oxygen Sensor (HO2S) Removal and Installation
189
Heated Oxygen Sensor (HO2S) Inspection
189
PAIR Reed Valve Removal and Installation
190
PAIR Control Solenoid Valve Removal and Installation
190
PAIR System Inspection
190
Crankcase Breather (PCV) Hose Inspection
192
Crankcase Breather (PCV) Hose / Cover / Separator Removal and Installation
192
Crankcase Breather (PCV) Cover Inspection
193
Specifications
194
Service Data
194
Tightening Torque Specifications
194
Special Tools and Equipment
194
Recommended Service Material
194
Special Tool
194
Engine Electrical Devices
195
Precautions
195
Precautions for Engine Electrical Device
195
Component Location
195
Engine Electrical Components Location
195
Diagnostic Information and Procedures
195
Engine Symptom Diagnosis
195
Repair Instructions
195
ECM Removal and Installation
195
CKP Sensor Inspection
195
IAP Sensor (No.1) Removal and Installation
196
IAP / TP / IAT Sensor Inspection
196
IAP / TP / IAT Sensor Removal and Installation
196
ECT Sensor Removal and Installation
196
ECT Sensor Inspection
197
TO Sensor Removal and Installation
197
TO Sensor Inspection
197
STP Sensor Inspection
197
STP Sensor Adjustment
198
STP Sensor Removal and Installation
198
STV Actuator Inspection
199
STV Actuator Removal and Installation
199
ISC Valve Inspection
199
ISC Valve Removal and Installation
199
ISC Valve Preset and Opening Initialization
200
HO2 Sensor Inspection
200
HO2 Sensor Removal and Installation
200
GP Switch Inspection
200
GP Switch Removal and Installation
200
Specifications
201
Service Data
201
Tightening Torque Specifications
202
Special Tools and Equipment
202
Recommended Service Material
202
Special Tool
202
Engine Mechanical
203
Schematic and Routing Diagram
203
Camshaft and Sprocket Assembly Diagram
203
Throttle Cable Routing Diagram
204
Diagnostic Information and Procedures
205
Engine Mechanical Symptom Diagnosis
205
Compression Pressure Check
205
Repair Instructions
206
Engine Components Removable with the Engine in Place
206
Air Cleaner Element Removal and Installation
208
Air Cleaner Element Inspection and Cleaning
208
Air Cleaner Box Removal and Installation
208
Throttle Cable Removal and Installation
208
Throttle Cable Inspection
209
Throttle Cable Play Inspection and Adjustment
209
Throttle Body Components
209
Throttle Body Construction
210
Throttle Body Removal and Installation
211
Throttle Body Disassembly and Assembly
212
Throttle Body Inspection and Cleaning
217
Throttle Valve Synchronization
217
Engine Assembly Removal
219
Engine Assembly Installation
223
Tightening Torque
224
Engine Top Side Disassembly
226
Engine Top Side Assembly
230
Valve Clearance Inspection and Adjustment
238
Camshaft Inspection
238
Camshaft Sprocket Inspection
240
Camshaft Sprocket Removal and Installation
240
Cam Chain Tension Adjuster Inspection
241
Cam Chain Guide Removal and Installation
241
Cam Chain Guide Inspection
241
Cam Chain Tensioner Inspection
242
Cylinder Head Disassembly and Assembly
242
Cylinder Head Related Parts Inspection
246
Valve Guide Replacement
249
Valve Seat Repair
250
Cylinder Disassembly and Assembly
250
Cylinder Inspection
252
Piston Ring Removal and Installation
253
Piston and Piston Ring Inspection
254
Engine Bottom Side Disassembly
255
Engine Bottom Side Assembly
263
Crank Balancer Disassembly and Assembly
274
Crank Balancer Inspection
275
Conrod Removal and Installation
276
Conrod and Crankshaft Inspection
277
Conrod Crank Pin Bearing Inspection and Selection
278
Crankshaft Journal Bearing Inspection and Selection
280
Crankshaft Thrust Clearance Inspection and Selection
282
Specifications
285
Service Data
285
Tightening Torque Specifications
286
Special Tools and Equipment
287
Recommended Service Material
287
Special Tool
288
Engine Lubrication System
291
Precautions
291
Precautions for Engine Oil
291
Schematic and Routing Diagram
292
Engine Lubrication System Chart Diagram
292
Oil Pan
292
Diagnostic Information and Procedures
293
Engine Lubrication Symptom Diagnosis
293
Oil Pressure Check
293
Repair Instructions
294
Engine Oil and Filter Replacement
294
Engine Oil Level Inspection
294
Oil Pan / Oil Strainer / Oil Pressure Regulator Removal and Installation
294
Oil Pressure Regulator / Oil Strainer Inspection
296
Oil Cooler Removal and Installation
297
Oil Pressure Switch Removal and Installation
297
Oil Pressure Switch Inspection
298
Oil Jet Removal and Installation
298
Oil Gallery Jet Removal and Installation
300
Oil Jet / Oil Gallery Jet Inspection
300
Oil Pump Removal and Installation
301
Oil Pump Inspection
303
Specifications
303
Service Data
303
Tightening Torque Specifications
303
Special Tools and Equipment
304
Recommended Service Material
304
Special Tool
304
Engine Cooling System
305
Precautions
305
Precautions for Engine Cooling System
305
Precautions for Engine Coolant
305
General Description
305
Engine Coolant Description
305
Schematic and Routing Diagram
306
Cooling Circuit Diagram
306
Water Hose Routing Diagram
307
Diagnostic Information and Procedures
308
Engine Cooling Symptom Diagnosis
308
Repair Instructions
308
Cooling Circuit Inspection
308
Radiator Cap Inspection
309
Radiator Inspection and Cleaning
309
Radiator / Cooling Fan Motor Removal and Installation
309
Water Hose Inspection
310
Water Hose Removal and Installation
311
Radiator Reservoir Tank Inspection
311
Radiator Reservoir Tank Removal and Installation
312
Cooling Fan Inspection
312
Cooling Fan Relay Inspection
313
ECT Sensor Removal and Installation
313
ECT Sensor Inspection
313
Thermostat Connector / Thermostat Removal and Installation
313
Thermostat Inspection
315
Water Pump Components
316
Water Pump Construction
316
Water Pump Removal and Installation
317
Water Pump Disassembly and Assembly
318
Water Pump Related Parts Inspection
321
Specifications
322
Service Data
322
Tightening Torque Specifications
322
Special Tools and Equipment
323
Recommended Service Material
323
Special Tool
323
Fuel System
324
Precautions
324
Precautions for Fuel System
324
General Description
325
Fuel System Description
325
Schematic and Routing Diagram
326
Fuel Tank Drain Hose and Breather Hose Routing Diagram
326
Diagnostic Information and Procedures
327
Fuel System Diagnosis
327
Repair Instructions
328
Fuel Pressure Inspection
328
Fuel Pump Inspection
328
Fuel Discharge Amount Inspection
329
Fuel Pump Relay Inspection
330
Fuel Hose Inspection
330
Fuel Level Gauge Inspection
330
Fuel Level Indicator Inspection
330
Fuel Level Indicator Switch (Thermistor) Inspection
330
Fuel Tank Construction
331
Fuel Tank Removal and Installation
332
Fuel Pump Components
333
Fuel Pump Assembly / Fuel Level Gauge Removal and Installation
334
Fuel Pump Disassembly and Assembly
335
Fuel Mesh Filter Inspection and Cleaning
337
Fuel Injector / Fuel Delivery Pipe / T-Joint Removal and Installation
337
Fuel Injector Inspection and Cleaning
337
Specifications
338
Service Data
338
Tightening Torque Specifications
338
Special Tools and Equipment
339
Recommended Service Material
339
Special Tool
339
Ignition System
340
Schematic and Routing Diagram
340
Ignition System Diagram
340
Ignition System Components Location
340
Diagnostic Information and Procedures
341
Ignition System Symptom Diagnosis
341
No Spark or Poor Spark
342
Repair Instructions
343
Ignition Coil / Plug Cap and Spark Plug Removal and Installation
343
Spark Plug Inspection and Cleaning
344
Ignition Coil / Plug Cap Inspection
344
CKP Sensor Inspection
346
CKP Sensor Removal and Installation
347
Engine Stop Switch Inspection
347
Ignition Switch Inspection
348
Ignition Switch Removal and Installation
348
Specifications
350
Service Data
350
Tightening Torque Specifications
350
Special Tools and Equipment
350
Special Tool
350
Starting System
351
Schematic and Routing Diagram
351
Starting System Diagram
351
Component Location
351
Starting System Components Location
351
Diagnostic Information and Procedures
351
Starting System Symptom Diagnosis
351
Starter Motor will Not Run
352
Starter Motor Runs but Does Not Crank the Engine
352
Repair Instructions
353
Starter Motor Components
353
Starter Motor Removal and Installation
354
Starter Motor Disassembly and Assembly
355
Starter Motor Inspection
356
Starter Relay Removal and Installation
357
Starter Relay Inspection
357
Turn Signal / Side-Stand Relay Removal and Installation
358
Side-Stand / Ignition Interlock System Parts Inspection
358
Starter Clutch Removal and Installation
360
Starter Clutch Inspection
362
Starter Button Inspection
363
Specifications
363
Service Data
363
Tightening Torque Specifications
363
Special Tools and Equipment
364
Recommended Service Material
364
Special Tool
364
Charging System
365
Schematic and Routing Diagram
365
Charging System Diagram
365
Component Location
365
Charging System Components Location
365
Diagnostic Information and Procedures
365
Charging System Symptom Diagnosis
365
Battery Runs down Quickly
366
Repair Instructions
367
Battery Current Leakage Inspection
367
Regulated Voltage Inspection
367
Generator Inspection
367
Generator Removal and Installation
368
Regulator / Rectifier Construction
372
Regulator / Rectifier Inspection
372
Battery Components
373
Battery Charging
373
Battery Removal and Installation
376
Battery Visual Inspection
376
Specifications
377
Service Data
377
Tightening Torque Specifications
377
Special Tools and Equipment
378
Recommended Service Material
378
Special Tool
378
Exhaust System
379
Precautions
379
Precautions for Exhaust System
379
Repair Instructions
380
Exhaust System Construction
380
Exhaust Pipe / Muffler Removal and Installation
381
Exhaust System Inspection
384
Specifications
384
Tightening Torque Specifications
384
Special Tools and Equipment
384
Recommended Service Material
384
Section 2 Suspension
385
Precautions
386
Precautions for Suspension
386
Suspension General Diagnosis
387
Diagnostic Information and Procedures
387
Suspension and Wheel Symptom Diagnosis
387
Repair Instructions
388
Front Fork Components
388
Front Fork Removal and Installation
389
Front Fork Inspection
390
Front Fork Adjustment
391
Front Fork Disassembly and Assembly
391
Front Fork Parts Inspection
396
Front Suspension
388
Specifications
397
Service Data
397
Tightening Torque Specifications
397
Special Tools and Equipment
398
Recommended Service Material
398
Special Tool
398
Rear Suspension
399
Repair Instructions
399
Rear Suspension Components
399
Rear Suspension Assembly Construction
400
Rear Shock Absorber Removal and Installation
401
Rear Suspension Inspection
401
Rear Shock Absorber Inspection
402
Rear Suspension Adjustment
402
Rear Shock Absorber Disposal
402
Cushion Lever Removal and Installation
403
Cushion Lever Inspection
404
Cushion Lever Bearing Removal and Installation
404
Swingarm / Cushion Rod Removal and Installation
405
Swingarm Related Parts Inspection
407
Swingarm Bearing Removal and Installation
408
Specifications
410
Service Data
410
Tightening Torque Specifications
410
Special Tools and Equipment
411
Recommended Service Material
411
Special Tool
411
Wheels and Tires
412
Precautions
412
Precautions for Wheel and Tire
412
Repair Instructions
413
Front Wheel Components
413
Front Wheel Assembly Construction
415
Front Wheel Assembly Removal and Installation
417
Front Wheel Related Parts Inspection
419
Front Wheel Dust Seal / Bearing Removal and Installation
420
Rear Wheel Components
423
Rear Wheel Assembly Construction
425
Rear Wheel Assembly Removal and Installation
427
Rear Wheel Related Parts Inspection
428
Rear Wheel Dust Seal / Bearing Removal and Installation
429
Tire Removal and Installation
431
Wheel / Tire / Air Valve Inspection and Cleaning
432
Air Valve Removal and Installation
433
Wheel Balance Check and Adjustment
434
Specifications
434
Service Data
434
Tightening Torque Specifications
435
Special Tools and Equipment
435
Recommended Service Material
435
Special Tool
435
Section 3 Driveline / Axle
437
Precautions
438
Precautions for Driveline / Axle
438
Diagnostic Information and Procedures
439
Drive Chain and Sprocket Symptom Diagnosis
439
Repair Instructions
439
Drive Chain Related Components
439
Engine Sprocket Removal and Installation
440
Rear Sprocket / Rear Sprocket Mounting Drum Removal and Installation
442
Drive Chain Related Parts Inspection
443
Sprocket Mounting Drum Dust Seal / Bearing Removal and Installation
444
Drive Chain Replacement
445
Drive Chain / Drive Train / Drive Shaft
439
Specifications
448
Service Data
448
Tightening Torque Specifications
448
Special Tools and Equipment
449
Recommended Service Material
449
Special Tool
449
Section 4 Brake
451
Precautions
453
Precautions for Brake System
453
Brake Fluid Information
453
Brake Control System and Diagnosis
454
Schematic and Routing Diagram
454
Front Brake Hose Routing Diagram
454
Rear Brake Hose Routing Diagram
458
Repair Instructions
460
Brake Pedal Height Inspection and Adjustment
460
Front Brake Light Switch Inspection
460
Rear Brake Light Switch Inspection
461
Rear Brake Light Switch Inspection and Adjustment
461
Brake Fluid Level Check
461
Brake Hose Inspection
461
Air Bleeding from Brake Fluid Circuit
461
Brake Fluid Replacement
463
Front Brake Hose Removal and Installation
465
Rear Brake Hose Removal and Installation
466
Front Brake Master Cylinder Components
467
Front Brake Master Cylinder Assembly Removal and Installation
467
Front Brake Master Cylinder / Brake Lever Disassembly and Assembly
468
Front Brake Master Cylinder Parts Inspection
470
Rear Brake Master Cylinder Components
471
Rear Brake Master Cylinder Assembly Removal and Installation
471
Rear Brake Master Cylinder Disassembly and Assembly
472
Rear Brake Master Cylinder Parts Inspection
473
Diagnostic Information and Procedures
460
Brake Symptom Diagnosis
460
Specifications
474
Service Data
474
Tightening Torque Specifications
474
Special Tools and Equipment
475
Recommended Service Material
475
Special Tool
475
Front Brakes
476
Repair Instructions
476
Front Brake Components
476
Front Brake Pad Inspection
477
Front Brake Pad Replacement
477
Front Brake Caliper Removal and Installation
478
Front Brake Caliper Disassembly and Assembly
479
Front Brake Caliper Parts Inspection
481
Front Brake Disc Removal and Installation
482
Front Brake Disc Inspection
482
Specifications
483
Service Data
483
Tightening Torque Specifications
483
Special Tools and Equipment
484
Recommended Service Material
484
Special Tool
484
Repair Instructions
485
Rear Brake Components
485
Rear Brake Pad Inspection
486
Rear Brake Pad Replacement
486
Rear Brake Caliper Removal and Installation
488
Rear Brake Caliper Disassembly and Assembly
488
Rear Brake Caliper Parts Inspection
490
Rear Brake Disc Removal and Installation
491
Rear Brake Disc Inspection
491
Rear Brakes
485
Specifications
492
Service Data
492
Tightening Torque Specifications
492
Special Tools and Equipment
493
Recommended Service Material
493
Special Tool
493
Precautions
494
Precautions for ABS
494
ABS Information
494
General Description
494
Wheel Speed Sensor Description
494
ABS Control Unit Description
495
Hydraulic Unit (HU) Description
497
Self-Diagnosis Function and ABS Indicator Light Description
498
Fail-Safe Function Description
499
Abs
494
Schematic and Routing Diagram
500
ABS Wiring Diagram
500
ABS Unit Diagram
501
Front Wheel Speed Sensor Routing Diagram
502
Rear Wheel Speed Sensor Routing Diagram
504
Component Location
505
ABS Components Location
505
Diagnostic Information and Procedures
506
ABS Troubleshooting
506
Pre-Diagnosis Inspection
508
ABS Indicator Light Inspection
510
DTC (Diagnostic Trouble Code) Output
516
DTC (Diagnostic Trouble Code) Deleting
518
SDS Check
522
Active Control Inspection
523
DTC Table
527
DTC "13" (C1613): Wheel Speed Sensor Rotor Malfunction
528
DTC "14" (C1614): Wheel Speed Sensor Rotor Malfunction
530
DTC "22" (C1622): ABS Actuator Circuit Malfunction
532
DTC "23" (C1623): ABS Actuator Circuit Malfunction
534
DTC "25" (C1625): Wheel Speed Sensor Related Malfunction
536
DTC "35" (C1635): ABS Motor Malfunction
538
DTC "41" (C1641): Wheel Speed Sensor Signal Malfunction
540
DTC "42" (C1642): Wheel Speed Sensor Circuit Open
542
DTC "43" (C1643): Wheel Speed Sensor Circuit Short
546
DTC "44" (C1644): Wheel Speed Sensor Signal Malfunction
548
DTC "45" (C1645): Wheel Speed Sensor Circuit Open
550
DTC "46" (C1646): Wheel Speed Sensor Circuit Short
554
DTC "47" (C1647): Supply Voltage (Increased)
556
DTC "48" (C1648): Supply Voltage (Decreased)
558
DTC "55" (C1655): ABS Control Unit Malfunction
560
DTC "61" (C1661): ABS Solenoid Malfunction
562
Repair Instructions
563
ABS Control Unit Coupler Disconnect and Connect
563
Front Wheel Speed Sensor Removal and Installation
564
Rear Wheel Speed Sensor Removal and Installation
564
Front Wheel Speed Sensor Rotor Removal and Installation
565
Rear Wheel Speed Sensor Rotor Removal and Installation
566
Wheel Speed Sensor and Sensor Rotor Inspection
567
ABS Control Unit/Hu Removal and Installation
567
Specifications
569
Tightening Torque Specifications
569
Special Tools and Equipment
569
Special Tool
569
Section 5 Transmission / Transaxle
571
Precautions
572
Precautions for Transmission / Transaxle
572
Diagnostic Information and Procedures
573
Manual Transmission Symptom Diagnosis
573
Manual Transmission
573
Repair Instructions
574
Transmission Components
574
Transmission Removal
575
Transmission Installation
577
Transmission Construction
580
Countershaft Gear / Driveshaft Gear Disassembly and Assembly
581
Transmission Related Parts Inspection
584
Gear Position (GP) Switch Inspection
584
Gear Position (GP) Switch Removal and Installation
584
Gearshift Lever Construction
585
Gearshift Lever Removal and Installation
586
Gearshift Lever Height Inspection and Adjustment
586
Gearshift Shaft / Gearshift Cam Plate Components
586
Gearshift Construction
587
Gearshift Shaft / Gearshift Cam Plate Removal and Installation
587
Gearshift Linkage Inspection
590
Gearshift Shaft Oil Seal / Bearing Removal and Installation
591
Specifications
592
Service Data
592
Tightening Torque Specifications
592
Special Tools and Equipment
593
Recommended Service Material
593
Special Tool
593
Precautions
594
Precautions for Clutch System
594
Clutch Fluid (Brake Fluid) Information
594
Clutch
594
Schematic and Routing Diagram
595
Clutch Hose Routing Diagram
595
Repair Instructions
596
Clutch Lever Position Switch Inspection
596
Clutch Fluid Level Check
596
Clutch Hose Inspection
596
Air Bleeding from Clutch Fluid Circuit
597
Clutch Fluid Replacement
597
Clutch Hose Removal and Installation
598
Clutch Control System Components
599
Clutch Master Cylinder Assembly Removal and Installation
600
Clutch Master Cylinder / Clutch Lever Disassembly and Assembly
601
Clutch Master Cylinder Parts Inspection
603
Clutch Release Cylinder / Push Rod Removal and Installation
603
Clutch Push Rod (Left) Inspection
604
Clutch Release Cylinder Disassembly and Assembly
604
Clutch Release Cylinder Inspection
604
Clutch Components
605
Clutch Removal
606
Clutch Installation
607
Clutch Parts Inspection
611
Diagnostic Information and Procedures
596
Clutch System Symptom Diagnosis
596
Specifications
612
Service Data
612
Tightening Torque Specifications
612
Special Tools and Equipment
613
Recommended Service Material
613
Special Tool
613
Section 6 Steering
615
Precautions
616
Precautions for Steering
616
Steering General Diagnosis
617
Diagnostic Information and Procedures
617
Steering Symptom Diagnosis
617
Repair Instructions
618
Handlebar Components
618
Handlebar Construction
619
Handlebar Removal and Installation
620
Handlebars Inspection
621
Steering Components
622
Steering Removal and Installation
623
Steering Related Parts Inspection
626
Steering System Inspection
626
Steering Stem Bearing Removal and Installation
626
Steering Tension Adjustment
627
Steering / Handlebar
618
Specifications
628
Tightening Torque Specifications
628
Special Tools and Equipment
629
Recommended Service Material
629
Special Tool
629
Section 9 Body and Accessories
631
Precautions
633
Precautions for Electrical System
633
Component Location
633
Electrical Components Location
633
Schematic and Routing Diagram
634
Wiring Diagram (GSF1250)
634
Wiring Diagram (GSF1250S)
636
Wiring Diagram (GSF1250A)
638
Wiring Diagram (GSF1250SA)
639
Wiring Harness Routing Diagram
641
Wiring Systems
634
Specifications
644
Service Data
644
Tightening Torque Specifications
644
Repair Instructions
645
Headlight Components
645
Headlight Removal and Installation
646
Headlight Bulb Replacement
647
Headlight Beam Adjustment
649
Rear Combination Light Components
649
Rear Combination Light Construction
650
Rear Combination Light Removal and Installation
650
Brake Light Bulb / Taillight Bulb Replacement
651
License Plate Light Components
651
License Plate Light Removal and Installation
652
License Plate Light Bulb Replacement
652
Turn Signal Light Components
653
Front Turn Signal Light Removal and Installation
653
Rear Turn Signal Light Removal and Installation
654
Turn Signal Light Bulb Replacement
654
Reflex Refractor Construction
654
Turn Signal / Side-Stand Relay Inspection
655
Turn Signal / Side-Stand Relay Removal and Installation
655
Hazard Switch Inspection
655
Turn Signal Switch Inspection
655
Passing Light Switch Inspection
656
Dimmer Switch Inspection
656
Lighting Systems
645
Special Tools and Equipment
657
Special Tool
657
Specifications
657
Service Data
657
Tightening Torque Specifications
657
Combination Meter / Fuel Meter / Horn
658
General Description
658
Combination Meter System Description
658
Repair Instructions
659
Combination Meter Components
659
Combination Meter Removal and Installation
661
Combination Meter Disassembly and Assembly
661
Combination Meter Inspection
662
Engine Coolant Temperature Indicator Light Inspection
662
Engine Coolant Temperature Removal and Installation
663
Fuel Level Indicator Inspection
663
Fuel Level Indicator Switch (Thermistor) Inspection
664
Fuel Level Gauge Inspection
665
Speedometer Inspection
665
Speed Sensor Removal and Installation
665
Speed Sensor Inspection
666
Oil Pressure Indicator Inspection
666
Oil Pressure Switch Removal and Installation
667
Ignition Switch Inspection
667
Ignition Switch Removal and Installation
667
Horn Inspection
667
Horn Removal and Installation
668
Special Tools and Equipment
669
Special Tool
669
Specifications
669
Service Data
669
Tightening Torque Specifications
669
Exterior Parts
670
Schematic and Routing Diagram
670
Seat Lock Cable Routing Diagram
670
Repair Instructions
671
Exterior Parts Construction
671
Front Fender Construction
673
Frame Cover Cushion Construction
673
Engine Sprocket Outer Cover Cushion Construction
674
Fastener Removal and Installation
674
Exterior Parts Removal and Installation
675
Seat Height Adjustment
678
Body Structure
679
Repair Instructions
679
Body Frame Construction
679
Engine Mounting Bracket Bushing Replacement
679
Engine Mount Bushing Replacement
680
Front Footrest Bracket Construction
680
Side-Stand Construction
681
Side-Stand Removal and Installation
682
Center Stand Construction
682
Center Stand Removal and Installation
682
Specifications
683
Tightening Torque Specifications
683
Special Tools and Equipment
683
Recommended Service Material
683
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