Dodge RAM TRUCK 1500 1995 Service Manual page 266

CLUTCH 6 -17
PIN
PEDAL
J9406-21
Fig. 17 Clutch Cylinder Push Rod Attachment
(8) Install replacement bushing on clutch pedal pin
if necessary.
(9) Install clutch master cylinder push rod on
clutch pedal pin. Secure rod with wave washer, flat
washer and retainer ring.
(10) Connect clutch pedal position (interlock)
switch wires.
(11) Install locating clip in clutch master cylinder
mounting bracket.
(12) Raise vehicle.
(13) Install slave cylinder. Be sure cap at end of
cylinder rod is seated in release lever. Check this be­
fore installing cylinder attaching nuts.
(14) Install and tighten slave cylinder attaching
nuts to 23 N-m (200 in. lbs.) torque.
(15) Lower vehicle.
(16) If new linkage has been installed, remove
plastic shipping stop from master cylinder push rod.
Do this after installing slave cylinder and before op­
erating linkage.
(17) Operate linkage several times to verify proper
operation.
CLUTCH PEDAL REMOVAL
(1) Remove retaining ring, flat washer and wave
washer that secure brake and clutch pedals to push
rods (Fig. 17).
(2) Remove knee bolster (Fig. 18) for access to
pedal pivot shaft.
(3) Remove brakelight switch. Turn switch clock­
wise about 30° to release it then remove switch from
bracket.
(4) Remove retainer from passenger side of pedal
pivot shaft (Fig. 19).
Fig. 18 Knee Bolster Removal
PEDAL PEDAL
SUPPORT PSVOT
J9406-22
* Fig. 19 Clutch/Brake Pedal Mounting
(5) Push pedal pivot shaft toward driver side of
support only enough to remove clutch pedal. It is not
necessary to remove shaft from pedal support en­
tirely.
(6) Remove clutch pedal.
CLUTCH PEDAL INSTALLATION
(1) Inspect bushings in clutch and brake pedals
(Fig. 20). Replace bushings if worn, cracked, or dis­
torted.
(2) Lubricate pedal shaft, pedal shaft bore (Figs.
19 and 20) and all bushings with Mopar Multi Mile­
age, or high temperature bearing grease. -