Lexmark W820 Service Manual page 225

Replacement
1.
Insert the Retard Assembly into the HCF as shown.
2.
Insert the bearing end of the Shaft into the bearing cutout at the front of the HCF
frame.
3.
Slide the Shaft far enough to the front so you can insert the rear of the Shaft into the
cutout at the rear of the HCF frame.
4.
Slide the Shaft to the rear, and seat the Bearing at the front of the shaft into the
bearing cutout at the front of the HCF frame.
5.
Slide the Take Away Bearing onto the shaft.
6.
Reinstall the Retard Gear.
7.
Reinstall the Fixed Gear and use an E-ring to secure it to the shaft.
8.
Reinstall the Take Away Gear and use an E-ring to secure it to the shaft.
9.
Reinstall the Drive Transmission Gear and use an E-ring to secure it to the shaft.
10.
Reinstall the Bracket to the HCF frame, and use two screws to secure it.
11.
Reinstall the Tray 3 Feed Clutch.
12.
Reconnect J211 and J213 to the Bracket, and route the wire harness through the
harness clips.
13.
Lift the Retard Shaft up and out of the way while you slide the Feed In Chute under
the Retard Assembly and against the HCF frame.
14.
Slide the Chute to the rear of the HCF so the rear of the Chute hooks on to the
frame, and the screw hole at the front of the Chute aligns with the screw hole in the
HCF frame.
15.
Use one screw to secure the Feed In Chute to the HCF frame.
16.
Reinstall the plastic Upper Take Away Chute onto the three bearings on the Take
Away Roll (Figure 1).
17.
Reinstall the Inner Chute onto the HCF frame.
18.
Use two screws to secure the Inner Chute.
19.
Reinstall the Spring to the left side of the Inner Chute.
20.
Reinstall the HCF Left Cover.
21.
Reinstall the Rear Cover.
22.
Reinstall Tray 3.
4025 Options
4-83
Repair Information