Lexmark Optra W810 4023-001 Manuals

Manuals and User Guides for Lexmark Optra W810 4023-001. We have 1 Lexmark Optra W810 4023-001 manual available for free PDF download: Service Manual

Lexmark Optra W810 4023-001 Service Manual

Lexmark Optra W810 4023-001 Service Manual (489 pages)

Service Manual

Brand: Lexmark | Category: Printer | Size: 19.39 MB

Table of Contents

Table of Contents
3
Notices and Safety Information

13
- Laser Notices
  13
- Laser Notice
  14
- Safety Information
  22
General Information

27
- Maintenance Approach
  27
- Tools
  27
- Index
  27
- Serial Number
  28
- Abbreviations
  29
- Standard Features
  30
  - Printer (Main)
    30
  - Options
    32
- Printer/Options
  33
  - Parts Identification
    33
- Printer Configuration
  34
- General Description of each Section
  35
- General Flow for Printing Process
  36
- Paper Feed Section
  37
  - Taking up Paper-Tray 1 (1St Paper Cassette)
    37
  - Tray 1 Sensors
    38
  - 1St Cassette Tray 1 Paper Size Detection
    41
  - Tray 2 (2Nd Paper Cassette)
    42
  - Taking up Paper-Tray 2 (2Nd Paper Cassette)
    42
  - Tray 2 Sensors
    44
  - Edge Guide and Trailing Edge Stop
    46
  - Paper Lifting Plate
    46
  - Cassette-In-Position Detection
    47
  - Paper Near Empty Detection
    48
  - Paper Empty Detection
    49
  - Paper Separating Mechanism
    50
  - Paper Take-Up Roll
    51
  - Paper Feed
    52
  - Printhead Unit (Exposure Section)
    54
4023-001

54
- Imaging Cartridge (Charging/Development Section)
  54
  - Development Section
    56
  - Toner Empty Detection
    58
- Image Transfer Section (Release Section)
  60
  - Optical Erase
    61
- Fusing Section
  62
- Paper Exit Section
  64
  - Paper Path through Exit
    64
- Detection of a New Imaging Cartridge
  65
- Right Door Interlock Switch (S2)
  66
- Duplex Unit Option
  67
- Paper Deck 2500-Sheet (LCC) Option
  71
  - Cross-Sectional View
    71
  - Vertical Transport Drive Mechanism
    71
  - Paper Take-Up Mechanism
    73
  - Paper Take-Up Retry Control
    78
  - Paper Separating Mechanism
    79
  - Paper Pressure Releasing Mechanism
    79
  - Paper Take-Up Roll Retracting Mechanism
    80
  - Edge Guides and Trailing Edge Stop
    80
  - Paper Size Setting
    81
  - LCC-In-Position Detection
    82
  - Lifting Operations
    83
  - Paper Near Empty Detection
    85
  - Paper Empty Detection
    85
  - Paper Dehumidifying Heaters
    86
4023-001

87
- Mailbox/Transport Option
  87
  - Parts Identification
    87
  - Paper Path
    88
  - Paper Transport Mechanism
    89
  - Paper Entrance Switching Mechanism
    90
  - Paper Transport Mechanism (Horizontal Transport Unit)
    90
  - Paper Empty Detection
    92
  - Paper Full Detection
    92
  - Paper Output Modes
    93
- Finisher Option
  94
  - Parts Identification
    94
  - Paper Transport Path Switching Mechanism
    95
  - Paper Transport Mechanism
    96
  - Punch Mechanism
    97
  - Finisher Tray
    98
  - CD Aligning Mechanism
    98
  - Shifting Mechanism
    101
  - Finisher Tray Drive Mechanism
    102
  - Paper Holding Tray
    103
  - Elevator Tray
    104
  - Stapling Unit
    106
  - Horizontal Transport Unit
    107
Diagnostic Information

109
- Service Error Codes
  110
- Operator Messages
  115
- Symptom Tables
  137
  - Print Quality Symptom Table
    137
  - Paper Feed Symptom Table
    137
  - Symptom
    138
  - Other Printer Malfunction Symptom Table
    139
  - Symptom
    139
  - LCC 2500-Sheet Tray 4 Symptom Table
    140
  - Mailbox Symptom Table
    140
  - Finisher Symptom Table
    141
- Printer Service Checks
  142
  - No Power Service Check (923)
    142
  - Fuser (Abnormal Temperature) Service Check (923)
    142
  - Fuser (Temperature Low) Service Check (920/922)
    143
  - Toner Feed Service Check
    143
  - Print Quality Service Checks
    144
  - Black Page Service Check
    144
  - White Spots Service Check
    145
  - Toner Smudges on Backside Service Check
    145
  - Low Image Density Service Check
    146
  - Foggy Background Service Check
    147
  - White/Black Lines Service Check
    148
  - Offset Image Service Check
    149
  - Blank Print Service Check
    150
  - Image Space Table
    151
4023-001

147
Diagnostic Aids

169
- Operator Menu Disabled
  169
- Diagnostics Mode
  169
- Diagnostics Mode Menu Structure
  169
- Printing Menu Settings Page
  172
- Quick Test Printing
  172
- Diagnostics-Print Tests
  172
- Diagnostics Mode Tests
  172
- Print Quality Pages
  173
- Hardware Tests
  173
- Duplex Tests
  179
- Input Tray Tests
  180
- Output bin Tests
  181
- Finisher Tests
  182
4023-001

183
- Base Printer Sensor Tests
  183
- Device Tests
  187
- Disk Test/Clean
  188
- Flash Test
  189
- Printer Setup
  189
- Error Log
  193
- Mailbox Internal Diagnostic Test
  194
Repair Information

205
- Disassembly and Cleaning Precautions
  205
- Handling the Printed Circuit Boards with MOS Ics
  205
- Image Cartridge/Pc (I/C) Handling Precautions
  206
- Parts Not to be Touched
  207
- Adjustments
  208
  - Printer (Main)
    208
  - Finisher
    209
  - Mailbox
    213
- Resetting Maintenance Counters
  216
  - Resetting Hole Punch Counter
    216
  - Resetting Fuser Counter
    217
  - Resetting Transfer Counter
    217
- Printer Removal Procedures
  218
4023-001

231
4023-001

268
- Duplex Unit Removal Procedures
  272
  - Duplex Unit Removal
    272
  - Duplex Unit Cleaning
    273
- Paper Deck 2500-Sheet Tray 4 (LCC) Removal Procedures
  274
- Finisher Removal Procedures
  286
  - External Covers Removal
    286
  - Punch Unit Removal
    288
  - Stapler Unit Disassembly
    289
  - Rear Cable Removal
    290
  - Front Cable Removal
    292
  - Front Cable Installation
    293
- Mailbox Removal Procedures
  295
  - Storage Unit Cover Removals
    295
  - Horizontal Transport Unit Cover Removal
    296
Locations

297
- Printer with Options
  297
  - Printer Parts
    298
  - Electrical Components
    300
  - Electrical Components (Cont.)
    302
  - Printer Main Engine Board PWB-A
    304
  - RIP Controller Card
    305
  - High Voltage Board (HV1)
    306
  - Power Unit (PU1)
    306
  - Network Interface Card (NIC)
    307
4023-001

308
- Paper Cassettes
  308
- Duplex Unit
  311
  - Parts Identification
    311
  - Duplex Cross-Sectional View
    311
  - Duplex Drive System
    312
  - Duplex Electrical Components
    313
- Paper Deck
  314
  - Parts Identification
    314
  - Paper Deck Cross-Sectional View
    315
  - Paper Deck Drive System
    316
  - Paper Deck Electrical Components
    317
- Finisher
  318
  - Parts Identification
    318
  - Finisher Cross-Sectional View
    319
  - Finisher Drive System
    320
  - Finisher Electrical Components
    322
  - Finisher Main Board PWB-A
    324
- Mailbox
  325
Preventive Maintenance

331
- Maintenance Schedule
  331
Parts Catalog

333
- How to Use this Parts Catalog
  333
- Assembly 1: Printer Housing
  335
- Assembly 2: Printer Frames (A)
  337
- Assembly 3: Printer Frames (B)
  341
- Assembly 4: Printer Hopper
  345
4023-001

349

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