Starter Motor Inspection; Starter Motor Reassembly And Remounting - Suzuki GSF650S Service Manual

6-24 ELECTRICAL SYSTEM

STARTER MOTOR INSPECTION

CARBON BRUSHES
Inspect the brushes for abnormal wear, cracks, or smoothness
in the brush holder.
If any damages are found, replace the brush assembly with a
new one.
COMMUTATOR
IInspect the commutator for discoloration, abnormal wear or
undercut A.
If abnormal wear is found, replace the armature with a new one.
If the commutator surface is discolored, polish it with #400 sand
paper and wipe it using a clean dry cloth.
If there is no undercut, scrape out the insulator 1 with a saw
blade.
ARMATURE COIL
Check for continuity between each segment and between each
segment and the armature shaft using the multi-circuit tester.
If there is no continuity between the segments or there is conti-
nuity between the segments and shaft, replace the armature
with a new one.
" 09900-25008: Multi-circuit tester set
* Tester knob indication: Continuity test (+)
OIL SEAL INSPECTION
Check the seal lip for damage or leakage.
If any damage is found, replace the housing end (inside).
STARTER MOTOR REASSEMBLY AND
REMOUNTING
Reassemble and remount the starter motor in the reverse order
of removal and disassembly. Pay attention to the following
points:
#
Replace the O-rings with new ones to prevent oil leak-
age and moisture.