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Jabiru j170 Manuals
Manuals and User Guides for Jabiru j170. We have
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Jabiru j170 manuals available for free PDF download: Technical Manual, Construction Manual
Jabiru j170 Technical Manual (298 pages)
Brand:
Jabiru
| Category:
Toy
| Size: 21.48 MB
Table of Contents
Table of Contents
2
Table of Figures
6
List of Tables
11
Section 2 - General Information
12
Foreword / Applicability
12
List of Effective Pages / Issue Status
15
Introduction
15
Reading this Manual
15
Degree of Difficulty
16
Use-By Dates & Storage
16
General Description
16
Owner Maintenance
17
Aircraft Specifications
17
Centre of Gravity Limitations
17
Standard Practices
17
Aircraft Structure
18
Engines
18
Equipment List
19
Source of Purchase Parts
20
List of Disposable Replacement Parts
20
Aircraft Specifications
21
Figure 1 – J120-C General Arrangement
22
Figure 2 – J160 General Arrangement
23
Figure 3 – J170-C & Variants General Arrangement
24
Figure 4 – J170-D General Arrangement
25
Figure 5 – J200 / J400 General Arrangement
26
Figure 6 – J230 / J430 General Arrangement
27
Figure 7 – J250 / J450 General Arrangement
28
Torque Values (in Fibreglass)
29
Maintainer Requirements
30
Facilities
30
Training
30
Rating
30
Experience
30
Tool & Gauge Control
30
Tools
30
Equipment
31
General
31
Special Tools & Compounds
32
Figure 9 – Optical Tachometer
33
Figure 13 – Torque Wrench & Crowsfoot Adaptor Setting 2
34
Cleaning, Ground Handling & Storage
36
Cleaning
36
Ground Handling
37
Storage
39
Inspection & Servicing
42
Service Interval Tolerance
42
Basic Inspection Procedure
42
Mandatory Inspections & Lifed Items
42
Figure 15 – Undercarriage
43
Inspection Chart
44
Servicing
48
General Inspection Guidelines
48
Engine Pre-Inspection Run-Up
49
Propeller 100-Hourly
49
Engine Compartment 100-Hourly
49
Fuel System 100-Hourly
51
Landing Gear 100-Hourly
52
Airframe 100-Hourly
53
Control Systems 100-Hourly
54
Lubrication
54
Special Inspections - Propeller
54
Special Inspections - Weighing
55
Figure 16 – Weighing Diagram
56
Special Inspections - Control Cables
57
Special Inspections - Control Surfaces
58
Figure 17 – Normal and Jammed Control Illustration
59
Figure 18 – Rudder Gap Cross Section
60
Figure 20 – Test Load Application
61
Figure 22 – Scratches on Rudder
62
Special Inspections - Main Wheel Alignment
63
Figure 24 – Alignment Straight Edge in Position
64
Figure 26 – Camber / Toe-In Adjustment
65
Special Inspections - Fuel Gauge Decal Setup
66
Figure 27 – Max Empty (Left) and Acceptable Empty (Right) Indications
67
Special Inspections - Fuel Sender Calibration
68
Figure 31 – Fuel Line Clamps
69
Figure 32 – EMS Calibration Screen #1
70
Special Inspections - Wing & Strut Bush Service
71
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72
Figure 34 – Wing Lug Versions
73
Figure 35 – Bond Details
74
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75
Structures
76
Fuselage
77
Windshield and Windows
77
Shockwatch Indicator
78
Figure 36 – Shockwatch Indicator
79
J160-Type Cabin Doors
80
J160-Type Cabin Door Latches
80
Figure 37 – J160-Type Door Hinge Assy
81
Figure 39 – J120-Type Door Assembly
82
Figure 41 – J160-Type Rear Door Assy
83
J200 Type Cabin Doors
84
J200-Type Cabin Door Latches
85
Figure 45 – J200-Type Front Door Assembly
86
Seats
87
Upholstery
88
Soundproofing
88
Safety Provisions
88
Wings & Empennage
89
General
89
J120 Wings
89
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90
J160 Wings
91
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92
Figure 48 – J160 Wing Assembly Sheet 1 (Ser X)
93
Figure 50 – J160 Wing Assembly Sheet 1 (Ser XIV)
94
J170 Wings
95
Figure 53 – J170 Friese Aileron Installation
96
Figure 54 – J170-UL Wing Assy Sheet 1 (Ser IX)
97
J200 Wings
98
J230 Wings
98
Figure 56 – J230 Wing Assembly Sheet 1 (Ser 13)
99
J250 / J450 Wings
100
Figure 58 – J230 Wing Assembly Sheet 3 (Ser 13)
100
Figure 59 – J250 Family Wing Assy (SP-I Type)
101
Wing Struts
102
Landing Light(S)
103
Landing Light Adjustment (Night-Vfr Models)
103
Figure 61 – Light Installed (Left) & Slotted Hole in Housing
104
Figure 63 – Night-VFR Landing / Taxi Light Assy
105
Dynon Pitot
106
Wing Inspection Window
107
Fin
108
Horizontal Stabiliser
108
Landing Gear & Brakes
109
General Description
109
Main Undercarriage Removal (Jacking)
109
Main Wheel Fairing (Spats)
110
Main Gear Top Fairing (Speed Fairing)
111
Main Wheels
112
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113
Figure 68 – Main Wheel to Leg Assy
114
Main Wheel Stub Axle
115
Wheel Balancing
116
Main Gear Leg
116
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117
Trouble Shooting - Main Undercarriage
118
Nose Wheel Speed Fairing (Spat)
119
Nose Wheel
120
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121
Nose Wheel Steering / Centring System
122
Figure 74 – Nose Leg Soft Link Assy (J160 Family)
123
Nose Undercarriage Leg
124
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125
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126
Trouble Shooting - Nose Leg
127
Nose Wheel Balancing
127
Figure 77 – 4" Wheel Nose Leg Assy
128
Nose Leg Housing
129
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130
Figure 81 – Machined Nose Leg Housing
131
Brake Master Cylinder
132
Figure 82 – Brake Master Cylinder & Lever Assy (Type 1)
133
Hydraulic Brake Lines
134
Wheel Brakes
134
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135
Parking Brake
136
Brake Pad Lining Installation (Solid Rivet Retained Pads Only)
136
Brake System Bleeding
137
Brake Pad Adjustment
137
Brake Disc Wear Limit
138
Trouble Shooting - Brakes
138
Figure 84 – Dual Calliper Brake Assy (Quick Change Pads)
139
Figure 86 – Single Calliper (Legacy Brake System)
140
Aileron Control System
141
Figure 88 – Aileron System Schematic – Type 2
142
Control Column
143
Figure 90 – Control Column Assy – Type 1
144
Figure 91 – Control Column Assy – Type 2
145
Control Cables
146
Figure 93 – Clamp Comparison (Primary Cable Clamp Upper on Right Picture)
147
Figure 94 – Clamp Comparison & Installation (Rudder Cable)
148
Figure 97 – Cable & Clamp Comparison
149
Ailerons
150
Aileron Rigging
151
Figure 99 – Aileron Stops – Type 1
152
Figure 100 – Aileron Stops – Type 2
153
Wing Flap Control System
154
Figure 103 – J200 Family Manual Flap System Sheet 1
155
Manual Flap Lever Assembly
156
Electric Flap Drive Assembly
157
Figure 105 – Linear Actuator Disassembled
158
Figure 107 – Flap Controls – Sheet 1 (Fibreglass Motor Mount)
159
Figure 108 – Flap Controls – Sheet 1 (Aluminium Motor Mount)
160
Figure 109 – Flap Controls – Sheet 2
161
Figure 111 – Flap Controls – Sheet 3 (Aluminium Motor Mount)
162
Flap Cross Shaft Assembly
163
Figure 114 – Flap Cross Tube Assy J160 Family
164
Figure 115 – Flap Cross Tube Assembly J200 Family, Electric
165
Flap Position Indicator
166
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167
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168
External Flap Push Rod
169
Flap
169
Flap Rigging (as Per Template)
170
Elevator Control System
171
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172
Control Column
173
Elevator
173
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174
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175
Elevator Control Cables
176
Rigging
176
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177
Elevator Trim - Control Lever Assy
178
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179
Elevator Trim - Aft Assembly
180
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181
Trim Control Cables
182
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183
Rudder Control System
184
Rudder Pedal System
184
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185
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186
Rudder Centring System
187
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188
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189
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190
Rudder
191
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192
Rudder Control Cable
193
Rudder Balance
193
Rigging
194
Engine & Engine Installation
195
Engine Cowls
195
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196
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197
Engine
198
Flexible Hoses
199
Cooling Air Baffles
200
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201
Engine Mount
202
Engine Fuel System
203
Engine Throttle Control
204
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205
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206
Choke Cable
207
Air Intake System & Carburettor Heat
208
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209
Exhaust System
210
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211
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212
Cabin Heater System
213
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214
Extreme Climatic Conditions
215
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216
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217
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218
Fuel System
219
Description
219
Figure 164 – Fuel System Schematic – Type 3
220
Figure 165 – Fuel System Schematic – Type 4
221
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222
Fuel Lines
223
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224
Fuel Tanks
225
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226
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227
Fuel Vents
228
Fuel Shut-Off Valve
229
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230
Fuel Gauges
231
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232
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233
Fuel Filters
234
Fuel Pumps
234
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235
Propeller Service Manual
236
Certified Propeller Models
236
Approved Installations
236
Identification Stampings
237
Description
238
Installation
238
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239
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240
To Remove Existing Propeller
241
To Assemble and Replace Propeller Assembly
241
Servicing and Repairs
241
Propeller Balancing Procedure
242
Utility Systems
242
Instruments & Instrument Systems
243
General
243
Instrument Panel
243
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244
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245
Instrument Panel Mount
246
Instruments
247
Pitot & Static Systems
247
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248
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249
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250
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251
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252
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253
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254
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255
Alternate Static Source
256
Analogue Tachometer
257
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258
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259
Analogue Engine Gauges
260
Digital Displays
261
Magnetic Compass
262
Gyro Instrument Package (Option)
262
Electrical Systems
263
Electrical Power Supply System
263
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264
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265
Minor Electrical Equipment
266
Battery System
267
Electrical Load Analysis (Ela)
268
Radio Installation
268
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269
Transponder
270
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271
Structural Repair
272
Painting & Finishing
273
Exterior
273
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274
Placards
275
Model-Specific Decals
275
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276
Placards General
277
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278
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279
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280
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281
Fairings
282
Description
282
18 Revisions
283
19 Feedback and Reporting
284
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285
Appendix A - Worksheets
286
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287
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288
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289
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
290
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
291
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
292
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
293
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
294
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295
Appendix B - Airworthiness Limitations
296
General
297
Interior Flame Retardant Maintenance Limitations
297
Composite Inspection & Maintenance
297
Engine Airworthiness Limitations
297
Control Surface Balancing
297
ISSUE Dated: 29Th October 2014 Issued By: as Page: 2 of
298
ISSUE Dated: 29Th October 2014 Issued By: as Page: 4 of
298
Mandatory Inspections and Replacements
298
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Jabiru j170 Technical Manual (233 pages)
Brand:
Jabiru
| Category:
Aircrafts
| Size: 18.94 MB
Table of Contents
1 Table of Contents
2
Table of Figures
6
List of Tables
10
2 Section 2 - Service Manual
11
Foreword / Applicability
11
List of Effective Pages / Issue Status
14
Introduction
14
Reading this Manual
14
Degree of Difficulty
14
Calibrations
15
Use-By Dates & Storage
15
General Description
15
Owner Maintenance
16
Aircraft Specifications
16
Centre of Gravity Limitations
16
Torque Values (in Fibreglass)
16
Standard Practices
17
Aircraft Structure
17
Engines
18
Aircraft Specifications
19
Figure 1 – J120-C General Arrangement
20
Figure 2 – J160 General Arrangement
21
Figure 3 – J170-C & Variants General Arrangement
22
Figure 4 – J170-D General Arrangement
23
Figure 5 – J200 / J400 General Arrangement
24
Figure 6 – J230 / J430 General Arrangement
25
Figure 7 – J250 / J450 General Arrangement
26
3 Ground Handling & Storage
27
Towing
27
Jacking
27
Hoisting
28
Levelling
28
Parking
28
Tie down
28
Storage
29
4 Inspection & Servicing
31
Basic Inspection Procedure
31
Mandatory Inspections & Lifed Items
31
Inspection Chart
32
Servicing
36
General Inspection Guidelines
36
Engine Pre-Inspection Run-Up
37
Propeller 100-Hourly
37
Engine Compartment 100-Hourly
37
Fuel System 100-Hourly
39
Landing Gear 100-Hourly
39
Airframe 100-Hourly
40
Control Systems 100-Hourly
41
Lubrication
41
Special Inspections - Propeller
42
Special Inspections - Weighing
42
Figure 9 – Weighing Diagram
43
Special Inspections - Control Cables
44
Special Inspections - Control Surfaces
45
Figure 11 – Rudder Gap Cross Section
46
Figure 12 – Aileron Clearance
47
Figure 15 – Scratches on Rudder
48
Special Inspections - Main Wheel Alignment
49
Figure 18 – Alignment Measurements
50
Figure 19 – Camber / Toe-In Adjustment
51
Special Inspections - Fuel Gauge Decal Setup
52
Figure 21 - Fuel Gauge Calibration Decal Parts
53
Special Inspections - Fuel Sender Calibration
54
Figure 24 – Fuel Line Clamps
55
Figure 25 – EMS Calibration Screen #1
56
5 Cleaning
57
Windshield and Windows
57
Interior Surfaces
57
Exterior Surfaces
57
Aluminium Surfaces
57
Engine and Engine Compartment
58
Propeller
58
Wheels
58
6 Fuselage
59
Windshield and Windows
59
J160-Type Cabin Doors
61
J160-Type Cabin Door Latches
61
Figure 27 – J160-Type Door Hinge Assy
62
Figure 29 – J120-Type Door Assembly
63
Figure 31 – J160-Type Rear Door Assy
64
J200 Type Cabin Doors
65
J200-Type Cabin Door Latches
66
Figure 35 – J200-Type Front Door Assembly
67
Seats
68
Upholstery
69
Soundproofing
69
Safety Provisions
69
7 Wings & Empennage
70
General
70
J120 Wings
70
J160 Wings
71
Figure 38 – J160 Wing Assembly Sheet 1 (Ser X)
73
Figure 40 – J160 Wing Assembly Sheet 1 (Ser XIV)
74
J170 Wings
75
Figure 43 – J170 Friese Aileron Installation
76
J200 Wings
77
J230 Wings
78
Figure 47 – J230 Wing Assembly Sheet 2 (Ser 13)
79
J250 / J450 Wings
80
Wing Struts
81
Landing Light(S)
82
Landing Light Adjustment (Night-Vfr Models)
82
Figure 52 – Night-VFR Lighting Aim Diagram
83
Dynon Pitot
84
Wing Inspection Window
85
Fin
86
Horizontal Stabiliser
86
8 Landing Gear & Brakes
87
General Description
87
Main Undercarriage Removal (Jacking)
87
Main Wheel Fairing (Spats)
88
Main Gear Top Fairing (Speed Fairing)
89
Main Wheels
89
Figure 58 – Main Wheel to Leg Assy
91
Main Wheel Stub Axle
92
Wheel Balancing
93
Main Gear Leg
93
Trouble Shooting - Main Undercarriage
94
Figure 61 – Main Undercarriage (Type 1)
95
Nose Wheel Speed Fairing (Spat)
96
Nose Wheel
96
Figure 63 – Nose Wheel Hub Assembly
97
Nose Wheel Steering / Centring System
98
Nose Undercarriage Leg
99
Trouble Shooting - Nose Leg
101
Nose Wheel Balancing
102
Figure 68 – Nose Leg Assy
103
Nose Leg Housing
104
Brake Master Cylinder
105
Figure 72 – Brake Master Cylinder & Lever Assy (Type 1)
107
Hydraulic Brake Lines
108
Wheel Brakes
108
Parking Brake
109
Brake Lining Installation
109
Brake System Bleeding
109
Brake Pad Adjustment
110
Brake Disc Wear Limit
110
Trouble Shooting - Brakes
111
Figure 75 – Single Calliper Detail (Non Quick Change)
112
9 Aileron Control System
113
Figure 78 – Aileron System Schematic – Type 2
114
Control Column
115
Figure 81 – Control Column Assy – Type 2
116
Control Cables
117
Figure 84 – Clamp Comparison & Installation (Rudder Cable)
118
Figure 87 – Cable & Clamp Comparison
119
Ailerons
120
Aileron Rigging
120
Figure 89 – Aileron Stops – Type 1
121
Figure 90 – Aileron Stops – Type 2
122
10 Wing Flap Control System
123
Figure 93 – J200 Family Manual Flap System Sheet 1
124
Manual Flap Lever Assy
125
Electric Flap Drive Assembly
125
Figure 95 – Linear Actuator Disassembled
126
Figure 96 – Commutator Ring Close-Up
127
Figure 97 – Flap Controls – Sheet 1 (Fibreglass Motor Mount)
128
Figure 99 – Flap Controls – Sheet 2
129
Figure 101 – Flap Controls – Sheet 3 (Aluminium Motor Mount)
130
Flap Cross Shaft Assembly
131
Figure 104 – Flap Cross Tube Assy J160 Family
132
Flap Position Indicator
133
Figure 106 – Flap Position Indicator – Type 1
134
External Flap Push Rod
135
Flap
135
Flap Rigging (as Per Template)
136
11 Elevator Control System
137
Figure 110 – Elevator Control System – Type 1, Sheet 2
138
Control Column
139
Elevator
139
Figure 112 – J160 Models – Horizontal Tail & Elevator Assy
140
Elevator Control Cables
141
Rigging
142
Elevator Trim - Control Lever Assy
143
Figure 116 – Trim Lever Assy – Type 1
144
Elevator Trim - Aft Assembly
145
Trim Control Cables
146
12 Rudder Control System
148
Rudder Pedal System
148
Figure 121 – Rudder Pedal - Non-Adjustable
149
Figure 122 – Adjustable Rudder Pedal Assy – Type 1
150
Rudder Centring System
151
Figure 125 – Steering/Rudder Centring Assy – Type 2
152
Figure 127 – Steering/Rudder Assy – Type 3 (Sheet 2)
153
Rudder
154
Rudder Control Cable
155
Rudder Balance
156
Rigging
156
13 Engine & Engine Installation
157
Engine Cowls
157
Figure 131 – Typical Upper Cowl Assy
158
Engine
159
Flexible Hoses
159
Figure 133 – Fuel Hose Assy – Engine Bay
160
Cooling Air Baffles
161
Engine Mount
162
Engine Fuel System
163
Engine Throttle Control
163
Figure 135 – Throttle Assy (Seat Mounted)
164
Figure 136 – Throttle Assy (Panel Mounted)
165
Choke Cable
166
Air Intake System & Carburetor Heat
167
13.10 Exhaust System
168
Figure 141 – 2200 Exhaust System
169
Figure 142 – 3300 Exhaust System Type 1
170
13.11 Cabin Heater System
171
Figure 144 – Cabin Heat Mixer Assembly
172
13.12 Extreme Climatic Conditions
173
Figure 147 – 2200 Engine Installation
174
Figure 149 – J200 Family Engine Installation Type 1
175
14 Fuel System
176
Description
176
Figure 151 – In-Cabin Fuel System
177
Figure 153 – Fuel System Schematic – Type 2
178
Figure 155 – Fuel System Schematic – Type 4
179
Fuel Lines
180
Figure 157 – Sample Fuel Line Details
181
Fuel Tanks
182
Figure 160 – Header Tank Installation – Type 1
183
Fuel Vents
184
Fuel Shut-Off Valve
185
Fuel Gauges
186
Table 14 – Trouble Shooting – Fuel Gauge
187
Figure 165 – Fuel Gauge – Electric Sender Installation
188
Fuel Filters
189
Fuel Pumps
189
15 Instruments & Instrument Systems
191
General
191
Instrument Panel
191
Figure 168 – Instrument Panel Layout Type 1
192
Instrument Panel Mount
193
Instruments
194
Pitot & Static Systems
195
Figure 174 – Static Probe System Assembly
196
Figure 175 – Pitot / Static Water Trap
197
Table 15 – Trouble Shooting – Pitot-Static System
199
Table 16 – Trouble Shooting – Airspeed Indicator
200
Table 18 – Trouble Shooting – Vertical Speed Indicator
201
Alternate Static Source
202
Analogue Tachometer
203
Figure 179 – Hall Effect Sensor Wiring (for Tach with Jabiru Logo on Face)
204
Analogue Engine Gauges
205
Digital Displays
206
15.10 Magnetic Compass
207
Gyro Instrument Package (Option)
207
16 Section 14 - Electrical Systems
208
Electrical Power Supply System
208
Figure 181 – Wiring Diagram Sheet 1
209
Figure 182 – Wiring Diagram Sheet 2
210
Minor Electrical Equipment
211
Battery System
212
Electrical Load Analysis (Ela)
213
Radio Installation
213
Figure 186 – Second VHF Antenna Installation (J120 / J160 Families)
214
Transponder
215
18 Painting & Finishing
216
Exterior
216
19 Placards
218
Model-Specific Decals
218
Placards General
220
20 Fairings
225
Description
225
22 Appendix IV - Propeller Service Manual
226
Certified Propeller Models
226
Approved Installations
226
Identification Stampings
226
Description
227
Installation
227
Figure 189 – Propeller Installation
228
To Remove Existing Propeller
229
To Assemble and Replace Propeller Assembly
229
Servicing and Repairs
229
Propeller Balancing Procedure
230
23 Appendix - Airworthiness Limitations
231
General
232
Interior Flame Retardant Maintenance Limitations
232
Composite Inspection & Maintenance
232
REVISION 1 Dated: Nov 2011 Issued By: SW Page: 2 of
233
REVISION 1 Dated: Nov 2011 Issued By: SW Page: 4 of
233
Control Surface Balancing
233
Jabiru j170 Construction Manual (11 pages)
Brand:
Jabiru
| Category:
Aircrafts
| Size: 1.6 MB
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Jabiru j170 Construction Manual (6 pages)
Brand:
Jabiru
| Category:
Aircrafts
| Size: 0.79 MB
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