User Manuals: Jabiru j120 Light Sport Aircraft

Manuals and User Guides for Jabiru j120 Light Sport Aircraft. We have 2 Jabiru j120 Light Sport Aircraft manuals available for free PDF download: Technical Manual

Jabiru j120 Technical Manual (298 pages)

Brand: Jabiru | Category: Toy | Size: 21 MB

Table of Contents
2
- Table of Figures
  6
- List of Tables
  11
Section 2 - General Information

12
- Foreword / Applicability
  12
- List of Effective Pages / Issue Status
  15
- Introduction
  15
- Reading this Manual
  15
- Degree of Difficulty
  16
- Use-By Dates & Storage
  16
- General Description
  16
- Owner Maintenance
  17
- Aircraft Specifications
  17
- Centre of Gravity Limitations
  17
- Standard Practices
  17
- Aircraft Structure
  18
- Engines
  18
- Equipment List
  19
- Source of Purchase Parts
  20
- List of Disposable Replacement Parts
  20
- Aircraft Specifications
  21
- Figure 1 – J120-C General Arrangement
  22
- Figure 2 – J160 General Arrangement
  23
- Figure 3 – J170-C & Variants General Arrangement
  24
- Figure 4 – J170-D General Arrangement
  25
- Figure 5 – J200 / J400 General Arrangement
  26
- Figure 6 – J230 / J430 General Arrangement
  27
- Figure 7 – J250 / J450 General Arrangement
  28
- Torque Values (in Fibreglass)
  29
Maintainer Requirements

30
- Facilities
  30
- Training
  30
- Rating
  30
- Experience
  30
- Tool & Gauge Control
  30
- Tools
  30
- Equipment
  31
- General
  31
- Special Tools & Compounds
  32
- Figure 9 – Optical Tachometer
  33
- Figure 13 – Torque Wrench & Crowsfoot Adaptor Setting 2
  34
Cleaning, Ground Handling & Storage

36
- Cleaning
  36
- Ground Handling
  37
- Storage
  39
Inspection & Servicing

42
Structures

76
Fuselage

77
- Windshield and Windows
  77
- Shockwatch Indicator
  78
- Figure 36 – Shockwatch Indicator
  79
- J160-Type Cabin Doors
  80
- J160-Type Cabin Door Latches
  80
- Figure 37 – J160-Type Door Hinge Assy
  81
- Figure 39 – J120-Type Door Assembly
  82
- Figure 41 – J160-Type Rear Door Assy
  83
- J200 Type Cabin Doors
  84
- J200-Type Cabin Door Latches
  85
- Figure 45 – J200-Type Front Door Assembly
  86
- Seats
  87
- Upholstery
  88
- Soundproofing
  88
- Safety Provisions
  88
Wings & Empennage

89
Landing Gear & Brakes

109
Aileron Control System

141
- Figure 88 – Aileron System Schematic – Type 2
  142
Wing Flap Control System

154
- Figure 103 – J200 Family Manual Flap System Sheet 1
  155
Elevator Control System

171
Rudder Control System

184
Engine & Engine Installation

195
Fuel System

219
Propeller Service Manual

236
Utility Systems

242
Instruments & Instrument Systems

243
Electrical Systems

263
Structural Repair

272
Painting & Finishing

273
- Exterior
  273
- This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
  274
Placards

275
Fairings

282
- Description
  282
18 Revisions

283
19 Feedback and Reporting

284
- This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
  285
Appendix A - Worksheets

286
Appendix B - Airworthiness Limitations

296

Jabiru j120 Technical Manual (233 pages)

Brand: Jabiru | Category: Aircrafts | Size: 18 MB

1 Table of Contents

2
- Table of Figures
  6
  - List of Tables
    10
2 Section 2 - Service Manual

11
- Foreword / Applicability
  11
- List of Effective Pages / Issue Status
  14
- Introduction
  14
- Reading this Manual
  14
- Degree of Difficulty
  14
- Calibrations
  15
- Use-By Dates & Storage
  15
- General Description
  15
- Owner Maintenance
  16
- Aircraft Specifications
  16
- Centre of Gravity Limitations
  16
- Torque Values (in Fibreglass)
  16
- Standard Practices
  17
- Aircraft Structure
  17
- Engines
  18
- Aircraft Specifications
  19
- Figure 1 – J120-C General Arrangement
  20
- Figure 2 – J160 General Arrangement
  21
- Figure 3 – J170-C & Variants General Arrangement
  22
- Figure 4 – J170-D General Arrangement
  23
- Figure 5 – J200 / J400 General Arrangement
  24
- Figure 6 – J230 / J430 General Arrangement
  25
- Figure 7 – J250 / J450 General Arrangement
  26
3 Ground Handling & Storage

27
- Towing
  27
- Jacking
  27
- Hoisting
  28
- Levelling
  28
- Parking
  28
- Tie down
  28
- Storage
  29
4 Inspection & Servicing

31
5 Cleaning

57
- Windshield and Windows
  57
- Interior Surfaces
  57
- Exterior Surfaces
  57
- Aluminium Surfaces
  57
- Engine and Engine Compartment
  58
- Propeller
  58
- Wheels
  58
6 Fuselage

59
- Windshield and Windows
  59
- J160-Type Cabin Doors
  61
- J160-Type Cabin Door Latches
  61
- Figure 27 – J160-Type Door Hinge Assy
  62
- Figure 29 – J120-Type Door Assembly
  63
- Figure 31 – J160-Type Rear Door Assy
  64
- J200 Type Cabin Doors
  65
- J200-Type Cabin Door Latches
  66
- Figure 35 – J200-Type Front Door Assembly
  67
- Seats
  68
- Upholstery
  69
- Soundproofing
  69
- Safety Provisions
  69
7 Wings & Empennage

70
- General
  70
- J120 Wings
  70
- J160 Wings
  71
- Figure 38 – J160 Wing Assembly Sheet 1 (Ser X)
  73
- Figure 40 – J160 Wing Assembly Sheet 1 (Ser XIV)
  74
- J170 Wings
  75
- Figure 43 – J170 Friese Aileron Installation
  76
- J200 Wings
  77
- J230 Wings
  78
- Figure 47 – J230 Wing Assembly Sheet 2 (Ser 13)
  79
- J250 / J450 Wings
  80
- Wing Struts
  81
- Landing Light(S)
  82
- Landing Light Adjustment (Night-Vfr Models)
  82
- Figure 52 – Night-VFR Lighting Aim Diagram
  83
- Dynon Pitot
  84
- Wing Inspection Window
  85
- Fin
  86
- Horizontal Stabiliser
  86
8 Landing Gear & Brakes

87
- General Description
  87
- Main Undercarriage Removal (Jacking)
  87
- Main Wheel Fairing (Spats)
  88
- Main Gear Top Fairing (Speed Fairing)
  89
- Main Wheels
  89
- Figure 58 – Main Wheel to Leg Assy
  91
- Main Wheel Stub Axle
  92
- Wheel Balancing
  93
- Main Gear Leg
  93
- Trouble Shooting - Main Undercarriage
  94
- Figure 61 – Main Undercarriage (Type 1)
  95
- Nose Wheel Speed Fairing (Spat)
  96
- Nose Wheel
  96
- Figure 63 – Nose Wheel Hub Assembly
  97
- Nose Wheel Steering / Centring System
  98
- Nose Undercarriage Leg
  99
- Trouble Shooting - Nose Leg
  101
- Nose Wheel Balancing
  102
- Figure 68 – Nose Leg Assy
  103
- Nose Leg Housing
  104
- Brake Master Cylinder
  105
- Figure 72 – Brake Master Cylinder & Lever Assy (Type 1)
  107
- Hydraulic Brake Lines
  108
- Wheel Brakes
  108
- Parking Brake
  109
- Brake Lining Installation
  109
- Brake System Bleeding
  109
- Brake Pad Adjustment
  110
- Brake Disc Wear Limit
  110
- Trouble Shooting - Brakes
  111
- Figure 75 – Single Calliper Detail (Non Quick Change)
  112
9 Aileron Control System

113
- Figure 78 – Aileron System Schematic – Type 2
  114
  - Control Column
    115
  - Figure 81 – Control Column Assy – Type 2
    116
  - Control Cables
    117
    
    Figure 84 – Clamp Comparison & Installation (Rudder Cable)
    118
    
    Figure 87 – Cable & Clamp Comparison
    119
  - Ailerons
    120
  - Aileron Rigging
    120
  - Figure 89 – Aileron Stops – Type 1
    121
  - Figure 90 – Aileron Stops – Type 2
    122
10 Wing Flap Control System

123
- Figure 93 – J200 Family Manual Flap System Sheet 1
  124
11 Elevator Control System

137
- Figure 110 – Elevator Control System – Type 1, Sheet 2
  138
  - Control Column
    139
  - Elevator
    139
  - Figure 112 – J160 Models – Horizontal Tail & Elevator Assy
    140
  - Elevator Control Cables
    141
  - Rigging
    142
  - Elevator Trim - Control Lever Assy
    143
  - Figure 116 – Trim Lever Assy – Type 1
    144
  - Elevator Trim - Aft Assembly
    145
  - Trim Control Cables
    146
12 Rudder Control System

148
- Rudder Pedal System
  148
- Figure 121 – Rudder Pedal - Non-Adjustable
  149
- Figure 122 – Adjustable Rudder Pedal Assy – Type 1
  150
- Rudder Centring System
  151
- Figure 125 – Steering/Rudder Centring Assy – Type 2
  152
- Figure 127 – Steering/Rudder Assy – Type 3 (Sheet 2)
  153
- Rudder
  154
- Rudder Control Cable
  155
- Rudder Balance
  156
- Rigging
  156
13 Engine & Engine Installation

157
- Engine Cowls
  157
- Figure 131 – Typical Upper Cowl Assy
  158
- Engine
  159
- Flexible Hoses
  159
- Figure 133 – Fuel Hose Assy – Engine Bay
  160
- Cooling Air Baffles
  161
- Engine Mount
  162
- Engine Fuel System
  163
- Engine Throttle Control
  163
- Figure 135 – Throttle Assy (Seat Mounted)
  164
- Figure 136 – Throttle Assy (Panel Mounted)
  165
- Choke Cable
  166
- Air Intake System & Carburetor Heat
  167
- 13.10 Exhaust System
  168
- Figure 141 – 2200 Exhaust System
  169
- Figure 142 – 3300 Exhaust System Type 1
  170
- 13.11 Cabin Heater System
  171
- Figure 144 – Cabin Heat Mixer Assembly
  172
- 13.12 Extreme Climatic Conditions
  173
- Figure 147 – 2200 Engine Installation
  174
- Figure 149 – J200 Family Engine Installation Type 1
  175
14 Fuel System

176
- Description
  176
- Figure 151 – In-Cabin Fuel System
  177
- Figure 153 – Fuel System Schematic – Type 2
  178
- Figure 155 – Fuel System Schematic – Type 4
  179
- Fuel Lines
  180
- Figure 157 – Sample Fuel Line Details
  181
- Fuel Tanks
  182
- Figure 160 – Header Tank Installation – Type 1
  183
- Fuel Vents
  184
- Fuel Shut-Off Valve
  185
- Fuel Gauges
  186
- Table 14 – Trouble Shooting – Fuel Gauge
  187
- Figure 165 – Fuel Gauge – Electric Sender Installation
  188
- Fuel Filters
  189
- Fuel Pumps
  189
15 Instruments & Instrument Systems

191
- General
  191
- Instrument Panel
  191
- Figure 168 – Instrument Panel Layout Type 1
  192
- Instrument Panel Mount
  193
- Instruments
  194
- Pitot & Static Systems
  195
- Figure 174 – Static Probe System Assembly
  196
- Figure 175 – Pitot / Static Water Trap
  197
- Table 15 – Trouble Shooting – Pitot-Static System
  199
- Table 16 – Trouble Shooting – Airspeed Indicator
  200
- Table 18 – Trouble Shooting – Vertical Speed Indicator
  201
- Alternate Static Source
  202
- Analogue Tachometer
  203
- Figure 179 – Hall Effect Sensor Wiring (for Tach with Jabiru Logo on Face)
  204
- Analogue Engine Gauges
  205
- Digital Displays
  206
- 15.10 Magnetic Compass
  207
- Gyro Instrument Package (Option)
  207
16 Section 14 - Electrical Systems

208
- Electrical Power Supply System
  208
- Figure 181 – Wiring Diagram Sheet 1
  209
- Figure 182 – Wiring Diagram Sheet 2
  210
- Minor Electrical Equipment
  211
- Battery System
  212
- Electrical Load Analysis (Ela)
  213
- Radio Installation
  213
- Figure 186 – Second VHF Antenna Installation (J120 / J160 Families)
  214
- Transponder
  215
18 Painting & Finishing

216
- Exterior
  216
19 Placards

218
- Model-Specific Decals
  218
- Placards General
  220
20 Fairings

225
- Description
  225
22 Appendix IV - Propeller Service Manual

226
- Certified Propeller Models
  226
- Approved Installations
  226
- Identification Stampings
  226
- Description
  227
- Installation
  227
- Figure 189 – Propeller Installation
  228
- To Remove Existing Propeller
  229
- To Assemble and Replace Propeller Assembly
  229
- Servicing and Repairs
  229
- Propeller Balancing Procedure
  230
23 Appendix - Airworthiness Limitations

231

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User Manuals: Jabiru j120 Light Sport Aircraft

Jabiru j120 Technical Manual (298 pages)

Table of Contents

Section 2 - General Information

Maintainer Requirements

Cleaning, Ground Handling & Storage

Inspection & Servicing

Structures

Fuselage

Wings & Empennage

Landing Gear & Brakes

Aileron Control System

Wing Flap Control System

Elevator Control System

Rudder Control System

Engine & Engine Installation

Fuel System

Propeller Service Manual

Utility Systems

Instruments & Instrument Systems

Electrical Systems

Structural Repair

Painting & Finishing

Placards

Fairings

18 Revisions

19 Feedback and Reporting

Appendix A - Worksheets

Appendix B - Airworthiness Limitations

Jabiru j120 Technical Manual (233 pages)

Table of Contents

1 Table of Contents

2 Section 2 - Service Manual

3 Ground Handling & Storage

4 Inspection & Servicing

5 Cleaning

6 Fuselage

7 Wings & Empennage

8 Landing Gear & Brakes

9 Aileron Control System

10 Wing Flap Control System

11 Elevator Control System

12 Rudder Control System

13 Engine & Engine Installation

14 Fuel System

15 Instruments & Instrument Systems

16 Section 14 - Electrical Systems

18 Painting & Finishing

19 Placards

20 Fairings

22 Appendix IV - Propeller Service Manual

23 Appendix - Airworthiness Limitations

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