Jabiru j160 Manuals

Manuals and User Guides for Jabiru j160. We have 5 Jabiru j160 manuals available for free PDF download: Technical Manual, Product Manual, Construction Manual

Jabiru j160 Technical Manual (298 pages)

Brand: Jabiru | Category: Toy | Size: 21 MB

Table of Contents
2
- Table of Figures
  6
- List of Tables
  11
Section 2 - General Information

12
- Foreword / Applicability
  12
- List of Effective Pages / Issue Status
  15
- Introduction
  15
- Reading this Manual
  15
- Degree of Difficulty
  16
- Use-By Dates & Storage
  16
- General Description
  16
- Owner Maintenance
  17
- Aircraft Specifications
  17
- Centre of Gravity Limitations
  17
- Standard Practices
  17
- Aircraft Structure
  18
- Engines
  18
- Equipment List
  19
- Source of Purchase Parts
  20
- List of Disposable Replacement Parts
  20
- Aircraft Specifications
  21
- Figure 1 – J120-C General Arrangement
  22
- Figure 2 – J160 General Arrangement
  23
- Figure 3 – J170-C & Variants General Arrangement
  24
- Figure 4 – J170-D General Arrangement
  25
- Figure 5 – J200 / J400 General Arrangement
  26
- Figure 6 – J230 / J430 General Arrangement
  27
- Figure 7 – J250 / J450 General Arrangement
  28
- Torque Values (in Fibreglass)
  29
Maintainer Requirements

30
- Facilities
  30
- Training
  30
- Rating
  30
- Experience
  30
- Tool & Gauge Control
  30
- Tools
  30
- Equipment
  31
- General
  31
- Special Tools & Compounds
  32
- Figure 9 – Optical Tachometer
  33
- Figure 13 – Torque Wrench & Crowsfoot Adaptor Setting 2
  34
Cleaning, Ground Handling & Storage

36
- Cleaning
  36
- Ground Handling
  37
- Storage
  39
Inspection & Servicing

42
Structures

76
Fuselage

77
- Windshield and Windows
  77
- Shockwatch Indicator
  78
- Figure 36 – Shockwatch Indicator
  79
- J160-Type Cabin Doors
  80
- J160-Type Cabin Door Latches
  80
- Figure 37 – J160-Type Door Hinge Assy
  81
- Figure 39 – J120-Type Door Assembly
  82
- Figure 41 – J160-Type Rear Door Assy
  83
- J200 Type Cabin Doors
  84
- J200-Type Cabin Door Latches
  85
- Figure 45 – J200-Type Front Door Assembly
  86
- Seats
  87
- Upholstery
  88
- Soundproofing
  88
- Safety Provisions
  88
Wings & Empennage

89
Landing Gear & Brakes

109
Aileron Control System

141
- Figure 88 – Aileron System Schematic – Type 2
  142
Wing Flap Control System

154
- Figure 103 – J200 Family Manual Flap System Sheet 1
  155
Elevator Control System

171
Rudder Control System

184
Engine & Engine Installation

195
Fuel System

219
Propeller Service Manual

236
Utility Systems

242
Instruments & Instrument Systems

243
Electrical Systems

263
Structural Repair

272
Painting & Finishing

273
- Exterior
  273
- This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
  274
Placards

275
Fairings

282
- Description
  282
18 Revisions

283
19 Feedback and Reporting

284
- This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
  285
Appendix A - Worksheets

286
Appendix B - Airworthiness Limitations

296

Jabiru j160 Technical Manual (233 pages)

Brand: Jabiru | Category: Aircrafts | Size: 18 MB

1 Table of Contents

2
- Table of Figures
  6
  - List of Tables
    10
2 Section 2 - Service Manual

11
- Foreword / Applicability
  11
- List of Effective Pages / Issue Status
  14
- Introduction
  14
- Reading this Manual
  14
- Degree of Difficulty
  14
- Calibrations
  15
- Use-By Dates & Storage
  15
- General Description
  15
- Owner Maintenance
  16
- Aircraft Specifications
  16
- Centre of Gravity Limitations
  16
- Torque Values (in Fibreglass)
  16
- Standard Practices
  17
- Aircraft Structure
  17
- Engines
  18
- Aircraft Specifications
  19
- Figure 1 – J120-C General Arrangement
  20
- Figure 2 – J160 General Arrangement
  21
- Figure 3 – J170-C & Variants General Arrangement
  22
- Figure 4 – J170-D General Arrangement
  23
- Figure 5 – J200 / J400 General Arrangement
  24
- Figure 6 – J230 / J430 General Arrangement
  25
- Figure 7 – J250 / J450 General Arrangement
  26
3 Ground Handling & Storage

27
- Towing
  27
- Jacking
  27
- Hoisting
  28
- Levelling
  28
- Parking
  28
- Tie down
  28
- Storage
  29
4 Inspection & Servicing

31
5 Cleaning

57
- Windshield and Windows
  57
- Interior Surfaces
  57
- Exterior Surfaces
  57
- Aluminium Surfaces
  57
- Engine and Engine Compartment
  58
- Propeller
  58
- Wheels
  58
6 Fuselage

59
- Windshield and Windows
  59
- J160-Type Cabin Doors
  61
- J160-Type Cabin Door Latches
  61
- Figure 27 – J160-Type Door Hinge Assy
  62
- Figure 29 – J120-Type Door Assembly
  63
- Figure 31 – J160-Type Rear Door Assy
  64
- J200 Type Cabin Doors
  65
- J200-Type Cabin Door Latches
  66
- Figure 35 – J200-Type Front Door Assembly
  67
- Seats
  68
- Upholstery
  69
- Soundproofing
  69
- Safety Provisions
  69
7 Wings & Empennage

70
- General
  70
- J120 Wings
  70
- J160 Wings
  71
- Figure 38 – J160 Wing Assembly Sheet 1 (Ser X)
  73
- Figure 40 – J160 Wing Assembly Sheet 1 (Ser XIV)
  74
- J170 Wings
  75
- Figure 43 – J170 Friese Aileron Installation
  76
- J200 Wings
  77
- J230 Wings
  78
- Figure 47 – J230 Wing Assembly Sheet 2 (Ser 13)
  79
- J250 / J450 Wings
  80
- Wing Struts
  81
- Landing Light(S)
  82
- Landing Light Adjustment (Night-Vfr Models)
  82
- Figure 52 – Night-VFR Lighting Aim Diagram
  83
- Dynon Pitot
  84
- Wing Inspection Window
  85
- Fin
  86
- Horizontal Stabiliser
  86
8 Landing Gear & Brakes

87
- General Description
  87
- Main Undercarriage Removal (Jacking)
  87
- Main Wheel Fairing (Spats)
  88
- Main Gear Top Fairing (Speed Fairing)
  89
- Main Wheels
  89
- Figure 58 – Main Wheel to Leg Assy
  91
- Main Wheel Stub Axle
  92
- Wheel Balancing
  93
- Main Gear Leg
  93
- Trouble Shooting - Main Undercarriage
  94
- Figure 61 – Main Undercarriage (Type 1)
  95
- Nose Wheel Speed Fairing (Spat)
  96
- Nose Wheel
  96
- Figure 63 – Nose Wheel Hub Assembly
  97
- Nose Wheel Steering / Centring System
  98
- Nose Undercarriage Leg
  99
- Trouble Shooting - Nose Leg
  101
- Nose Wheel Balancing
  102
- Figure 68 – Nose Leg Assy
  103
- Nose Leg Housing
  104
- Brake Master Cylinder
  105
- Figure 72 – Brake Master Cylinder & Lever Assy (Type 1)
  107
- Hydraulic Brake Lines
  108
- Wheel Brakes
  108
- Parking Brake
  109
- Brake Lining Installation
  109
- Brake System Bleeding
  109
- Brake Pad Adjustment
  110
- Brake Disc Wear Limit
  110
- Trouble Shooting - Brakes
  111
- Figure 75 – Single Calliper Detail (Non Quick Change)
  112
9 Aileron Control System

113
- Figure 78 – Aileron System Schematic – Type 2
  114
  - Control Column
    115
  - Figure 81 – Control Column Assy – Type 2
    116
  - Control Cables
    117
    
    Figure 84 – Clamp Comparison & Installation (Rudder Cable)
    118
    
    Figure 87 – Cable & Clamp Comparison
    119
  - Ailerons
    120
  - Aileron Rigging
    120
  - Figure 89 – Aileron Stops – Type 1
    121
  - Figure 90 – Aileron Stops – Type 2
    122
10 Wing Flap Control System

123
- Figure 93 – J200 Family Manual Flap System Sheet 1
  124
11 Elevator Control System

137
- Figure 110 – Elevator Control System – Type 1, Sheet 2
  138
  - Control Column
    139
  - Elevator
    139
  - Figure 112 – J160 Models – Horizontal Tail & Elevator Assy
    140
  - Elevator Control Cables
    141
  - Rigging
    142
  - Elevator Trim - Control Lever Assy
    143
  - Figure 116 – Trim Lever Assy – Type 1
    144
  - Elevator Trim - Aft Assembly
    145
  - Trim Control Cables
    146
12 Rudder Control System

148
- Rudder Pedal System
  148
- Figure 121 – Rudder Pedal - Non-Adjustable
  149
- Figure 122 – Adjustable Rudder Pedal Assy – Type 1
  150
- Rudder Centring System
  151
- Figure 125 – Steering/Rudder Centring Assy – Type 2
  152
- Figure 127 – Steering/Rudder Assy – Type 3 (Sheet 2)
  153
- Rudder
  154
- Rudder Control Cable
  155
- Rudder Balance
  156
- Rigging
  156
13 Engine & Engine Installation

157
- Engine Cowls
  157
- Figure 131 – Typical Upper Cowl Assy
  158
- Engine
  159
- Flexible Hoses
  159
- Figure 133 – Fuel Hose Assy – Engine Bay
  160
- Cooling Air Baffles
  161
- Engine Mount
  162
- Engine Fuel System
  163
- Engine Throttle Control
  163
- Figure 135 – Throttle Assy (Seat Mounted)
  164
- Figure 136 – Throttle Assy (Panel Mounted)
  165
- Choke Cable
  166
- Air Intake System & Carburetor Heat
  167
- 13.10 Exhaust System
  168
- Figure 141 – 2200 Exhaust System
  169
- Figure 142 – 3300 Exhaust System Type 1
  170
- 13.11 Cabin Heater System
  171
- Figure 144 – Cabin Heat Mixer Assembly
  172
- 13.12 Extreme Climatic Conditions
  173
- Figure 147 – 2200 Engine Installation
  174
- Figure 149 – J200 Family Engine Installation Type 1
  175
14 Fuel System

176
- Description
  176
- Figure 151 – In-Cabin Fuel System
  177
- Figure 153 – Fuel System Schematic – Type 2
  178
- Figure 155 – Fuel System Schematic – Type 4
  179
- Fuel Lines
  180
- Figure 157 – Sample Fuel Line Details
  181
- Fuel Tanks
  182
- Figure 160 – Header Tank Installation – Type 1
  183
- Fuel Vents
  184
- Fuel Shut-Off Valve
  185
- Fuel Gauges
  186
- Table 14 – Trouble Shooting – Fuel Gauge
  187
- Figure 165 – Fuel Gauge – Electric Sender Installation
  188
- Fuel Filters
  189
- Fuel Pumps
  189
15 Instruments & Instrument Systems

191
- General
  191
- Instrument Panel
  191
- Figure 168 – Instrument Panel Layout Type 1
  192
- Instrument Panel Mount
  193
- Instruments
  194
- Pitot & Static Systems
  195
- Figure 174 – Static Probe System Assembly
  196
- Figure 175 – Pitot / Static Water Trap
  197
- Table 15 – Trouble Shooting – Pitot-Static System
  199
- Table 16 – Trouble Shooting – Airspeed Indicator
  200
- Table 18 – Trouble Shooting – Vertical Speed Indicator
  201
- Alternate Static Source
  202
- Analogue Tachometer
  203
- Figure 179 – Hall Effect Sensor Wiring (for Tach with Jabiru Logo on Face)
  204
- Analogue Engine Gauges
  205
- Digital Displays
  206
- 15.10 Magnetic Compass
  207
- Gyro Instrument Package (Option)
  207
16 Section 14 - Electrical Systems

208
- Electrical Power Supply System
  208
- Figure 181 – Wiring Diagram Sheet 1
  209
- Figure 182 – Wiring Diagram Sheet 2
  210
- Minor Electrical Equipment
  211
- Battery System
  212
- Electrical Load Analysis (Ela)
  213
- Radio Installation
  213
- Figure 186 – Second VHF Antenna Installation (J120 / J160 Families)
  214
- Transponder
  215
18 Painting & Finishing

216
- Exterior
  216
19 Placards

218
- Model-Specific Decals
  218
- Placards General
  220
20 Fairings

225
- Description
  225
22 Appendix IV - Propeller Service Manual

226
- Certified Propeller Models
  226
- Approved Installations
  226
- Identification Stampings
  226
- Description
  227
- Installation
  227
- Figure 189 – Propeller Installation
  228
- To Remove Existing Propeller
  229
- To Assemble and Replace Propeller Assembly
  229
- Servicing and Repairs
  229
- Propeller Balancing Procedure
  230
23 Appendix - Airworthiness Limitations

231

Jabiru j160 Product Manual (67 pages)

Brand: Jabiru | Category: Aircrafts | Size: 2 MB

Description and Operation

8
- Table of Contents
  8
- Chapter 1 Description and Operation - General
  
  11
- The Aircraft
  
  11
  - Introduction
    11
  - Dimensions
    12
  - Gross Weight
    12
- Airframe
  
  13
  - Wings
    13
  - Fuselage
    13
  - Empennage
    13
- Flight Controls
  
  14
  - Trim System
    14
  - Adjustable Rudder Pedals
    14
- Instrument Panel
  
  15
- Engine
  
  17
  - Throttle
    17
  - Choke
    17
  - Auto Mixture System
    18
  - Carburettor Heat
    18
  - Engine Instruments
    18
  - Engine Oil System
    18
  - Ignition System
    19
  - Starting System
    19
  - Air Induction System
    20
  - Exhaust System
    20
  - Cooling System
    20
- Ground Control
  
  21
- Wing Flap System
  
  21
- Undercarriage System
  
  21
- Seats
  
  22
- Baggage Shelf
  
  22
- Entrance Doors
  
  22
- Propeller
  
  22
- Fuel System
  
  23
  - System #1
    23
  - System #2
    23
  - Both Systems
    23
- Brake System
  
  24
- Electrical System
  
  25
- Cockpit Ventilation
  
  26
- Pitot-Static System and Instruments
  
  26
  - Airspeed Indicator
    26
  - Altimeter
    26
  - Vertical Speed Indicator
    26
Normal Operations

42
- General
  
  44
- Speeds for Normal Operation
  
  44
- Preflight Inspection
  
  45
  - Fuel
    45
  - Cockpit
    45
  - Left Undercarriage
    46
  - Static Source
    46
  - Empennage
    46
  - Right Wing - Trailing Edge
    46
  - Right Wing
    47
  - Nose
    47
  - Pulling Through" the Engine
    47
  - Left Wing
    48
  - Left Wing - Trailing Edge
    48
- Amplified Procedures
  
  49
  - Before Starting Engine
    49
  - Starting Engine - Cold
    49
  - Before Take-Off
    50
  - Ground Check and Run up
    50
  - Engine Management - Ground Running
    51
  - Taxiing
    51
  - Pre Take-Off
    52
  - Warm up
    52
  - Power Check
    52
  - Wing Flap and Power Settings
    53
  - Take-Off
    53
  - Initial Climb
    53
  - Enroute Climb
    54
  - Cruise
    54
  - Stalls
    54
  - Descent
    54
  - Before Landing (and Flight below 1000Ft AGL)
    55
  - Approach and Landing
    55
  - Landing
    55
  - Cross Wind Landing
    56
  - Baulked Landing
    56
  - After Landing/Securing
    57
Performance Data

58
- General
  
  59
- Approved Data
  
  60
  - Airspeed Indicator System Calibration
    60
  - Stall Speeds
    60
  - Take-Off Performance
    61
  - Landing Distances
    62
- Climb
  
  64
  - Best Rate of Climb Speed
    64
  - Scheduled Climb
    64
  - Take-Off Configuration Climb
    64
  - Landing Configuration Climb
    66
- Cruise
  
  66
  - Cruise Power Settings
    66
  - Endurance
    67
  - Baulked Landing Climb
    67
  - Demonstrated Crosswind Performance
    67

Jabiru j160 Construction Manual (6 pages)

Brand: Jabiru | Category: Aircrafts | Size: 0 MB

Jabiru j160 Construction Manual (11 pages)

Brand: Jabiru | Category: Aircrafts | Size: 1 MB

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Jabiru j160 Technical Manual (298 pages)

Table of Contents

Section 2 - General Information

Maintainer Requirements

Cleaning, Ground Handling & Storage

Inspection & Servicing

Structures

Fuselage

Wings & Empennage

Landing Gear & Brakes

Aileron Control System

Wing Flap Control System

Elevator Control System

Rudder Control System

Engine & Engine Installation

Fuel System

Propeller Service Manual

Utility Systems

Instruments & Instrument Systems

Electrical Systems

Structural Repair

Painting & Finishing

Placards

Fairings

18 Revisions

19 Feedback and Reporting

Appendix A - Worksheets

Appendix B - Airworthiness Limitations

Jabiru j160 Technical Manual (233 pages)

Table of Contents

1 Table of Contents

2 Section 2 - Service Manual

3 Ground Handling & Storage

4 Inspection & Servicing

5 Cleaning

6 Fuselage

7 Wings & Empennage

8 Landing Gear & Brakes

9 Aileron Control System

10 Wing Flap Control System

11 Elevator Control System

12 Rudder Control System

13 Engine & Engine Installation

14 Fuel System

15 Instruments & Instrument Systems

16 Section 14 - Electrical Systems

18 Painting & Finishing

19 Placards

20 Fairings

22 Appendix IV - Propeller Service Manual

23 Appendix - Airworthiness Limitations

Jabiru j160 Product Manual (67 pages)

Table of Contents

Description and Operation

Chapter 1 Description and Operation - General

The Aircraft

Airframe

Flight Controls

Instrument Panel

Engine

Ground Control

Wing Flap System

Undercarriage System

Seats

Baggage Shelf

Entrance Doors

Propeller

Fuel System

Brake System

Electrical System

Cockpit Ventilation

Pitot-Static System and Instruments

Normal Operations

General

Speeds for Normal Operation

Preflight Inspection

Amplified Procedures

Performance Data

General