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Manuals and User Guides for Jabiru j250. We have
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Jabiru j250 manual available for free PDF download: Technical Manual
Jabiru j250 Technical Manual (298 pages)
Brand:
Jabiru
| Category:
Toy
| Size: 21 MB
Table of Contents
Table of Contents
2
Table of Figures
6
List of Tables
11
Section 2 - General Information
12
Foreword / Applicability
12
List of Effective Pages / Issue Status
15
Introduction
15
Reading this Manual
15
Degree of Difficulty
16
Use-By Dates & Storage
16
General Description
16
Owner Maintenance
17
Aircraft Specifications
17
Centre of Gravity Limitations
17
Standard Practices
17
Aircraft Structure
18
Engines
18
Equipment List
19
Source of Purchase Parts
20
List of Disposable Replacement Parts
20
Aircraft Specifications
21
Figure 1 – J120-C General Arrangement
22
Figure 2 – J160 General Arrangement
23
Figure 3 – J170-C & Variants General Arrangement
24
Figure 4 – J170-D General Arrangement
25
Figure 5 – J200 / J400 General Arrangement
26
Figure 6 – J230 / J430 General Arrangement
27
Figure 7 – J250 / J450 General Arrangement
28
Torque Values (in Fibreglass)
29
Maintainer Requirements
30
Facilities
30
Training
30
Rating
30
Experience
30
Tool & Gauge Control
30
Tools
30
Equipment
31
General
31
Special Tools & Compounds
32
Figure 9 – Optical Tachometer
33
Figure 13 – Torque Wrench & Crowsfoot Adaptor Setting 2
34
Cleaning, Ground Handling & Storage
36
Cleaning
36
Ground Handling
37
Storage
39
Inspection & Servicing
42
Service Interval Tolerance
42
Basic Inspection Procedure
42
Mandatory Inspections & Lifed Items
42
Figure 15 – Undercarriage
43
Inspection Chart
44
Servicing
48
General Inspection Guidelines
48
Engine Pre-Inspection Run-Up
49
Propeller 100-Hourly
49
Engine Compartment 100-Hourly
49
Fuel System 100-Hourly
51
Landing Gear 100-Hourly
52
Airframe 100-Hourly
53
Control Systems 100-Hourly
54
Lubrication
54
Special Inspections - Propeller
54
Special Inspections - Weighing
55
Figure 16 – Weighing Diagram
56
Special Inspections - Control Cables
57
Special Inspections - Control Surfaces
58
Figure 17 – Normal and Jammed Control Illustration
59
Figure 18 – Rudder Gap Cross Section
60
Figure 20 – Test Load Application
61
Figure 22 – Scratches on Rudder
62
Special Inspections - Main Wheel Alignment
63
Figure 24 – Alignment Straight Edge in Position
64
Figure 26 – Camber / Toe-In Adjustment
65
Special Inspections - Fuel Gauge Decal Setup
66
Figure 27 – Max Empty (Left) and Acceptable Empty (Right) Indications
67
Special Inspections - Fuel Sender Calibration
68
Figure 31 – Fuel Line Clamps
69
Figure 32 – EMS Calibration Screen #1
70
Special Inspections - Wing & Strut Bush Service
71
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72
Figure 34 – Wing Lug Versions
73
Figure 35 – Bond Details
74
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75
Structures
76
Fuselage
77
Windshield and Windows
77
Shockwatch Indicator
78
Figure 36 – Shockwatch Indicator
79
J160-Type Cabin Doors
80
J160-Type Cabin Door Latches
80
Figure 37 – J160-Type Door Hinge Assy
81
Figure 39 – J120-Type Door Assembly
82
Figure 41 – J160-Type Rear Door Assy
83
J200 Type Cabin Doors
84
J200-Type Cabin Door Latches
85
Figure 45 – J200-Type Front Door Assembly
86
Seats
87
Upholstery
88
Soundproofing
88
Safety Provisions
88
Wings & Empennage
89
General
89
J120 Wings
89
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90
J160 Wings
91
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92
Figure 48 – J160 Wing Assembly Sheet 1 (Ser X)
93
Figure 50 – J160 Wing Assembly Sheet 1 (Ser XIV)
94
J170 Wings
95
Figure 53 – J170 Friese Aileron Installation
96
Figure 54 – J170-UL Wing Assy Sheet 1 (Ser IX)
97
J200 Wings
98
J230 Wings
98
Figure 56 – J230 Wing Assembly Sheet 1 (Ser 13)
99
J250 / J450 Wings
100
Figure 58 – J230 Wing Assembly Sheet 3 (Ser 13)
100
Figure 59 – J250 Family Wing Assy (SP-I Type)
101
Wing Struts
102
Landing Light(S)
103
Landing Light Adjustment (Night-Vfr Models)
103
Figure 61 – Light Installed (Left) & Slotted Hole in Housing
104
Figure 63 – Night-VFR Landing / Taxi Light Assy
105
Dynon Pitot
106
Wing Inspection Window
107
Fin
108
Horizontal Stabiliser
108
Landing Gear & Brakes
109
General Description
109
Main Undercarriage Removal (Jacking)
109
Main Wheel Fairing (Spats)
110
Main Gear Top Fairing (Speed Fairing)
111
Main Wheels
112
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113
Figure 68 – Main Wheel to Leg Assy
114
Main Wheel Stub Axle
115
Wheel Balancing
116
Main Gear Leg
116
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117
Trouble Shooting - Main Undercarriage
118
Nose Wheel Speed Fairing (Spat)
119
Nose Wheel
120
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121
Nose Wheel Steering / Centring System
122
Figure 74 – Nose Leg Soft Link Assy (J160 Family)
123
Nose Undercarriage Leg
124
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125
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126
Trouble Shooting - Nose Leg
127
Nose Wheel Balancing
127
Figure 77 – 4" Wheel Nose Leg Assy
128
Nose Leg Housing
129
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130
Figure 81 – Machined Nose Leg Housing
131
Brake Master Cylinder
132
Figure 82 – Brake Master Cylinder & Lever Assy (Type 1)
133
Hydraulic Brake Lines
134
Wheel Brakes
134
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135
Parking Brake
136
Brake Pad Lining Installation (Solid Rivet Retained Pads Only)
136
Brake System Bleeding
137
Brake Pad Adjustment
137
Brake Disc Wear Limit
138
Trouble Shooting - Brakes
138
Figure 84 – Dual Calliper Brake Assy (Quick Change Pads)
139
Figure 86 – Single Calliper (Legacy Brake System)
140
Aileron Control System
141
Figure 88 – Aileron System Schematic – Type 2
142
Control Column
143
Figure 90 – Control Column Assy – Type 1
144
Figure 91 – Control Column Assy – Type 2
145
Control Cables
146
Figure 93 – Clamp Comparison (Primary Cable Clamp Upper on Right Picture)
147
Figure 94 – Clamp Comparison & Installation (Rudder Cable)
148
Figure 97 – Cable & Clamp Comparison
149
Ailerons
150
Aileron Rigging
151
Figure 99 – Aileron Stops – Type 1
152
Figure 100 – Aileron Stops – Type 2
153
Wing Flap Control System
154
Figure 103 – J200 Family Manual Flap System Sheet 1
155
Manual Flap Lever Assembly
156
Electric Flap Drive Assembly
157
Figure 105 – Linear Actuator Disassembled
158
Figure 107 – Flap Controls – Sheet 1 (Fibreglass Motor Mount)
159
Figure 108 – Flap Controls – Sheet 1 (Aluminium Motor Mount)
160
Figure 109 – Flap Controls – Sheet 2
161
Figure 111 – Flap Controls – Sheet 3 (Aluminium Motor Mount)
162
Flap Cross Shaft Assembly
163
Figure 114 – Flap Cross Tube Assy J160 Family
164
Figure 115 – Flap Cross Tube Assembly J200 Family, Electric
165
Flap Position Indicator
166
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167
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168
External Flap Push Rod
169
Flap
169
Flap Rigging (as Per Template)
170
Elevator Control System
171
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172
Control Column
173
Elevator
173
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174
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175
Elevator Control Cables
176
Rigging
176
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177
Elevator Trim - Control Lever Assy
178
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179
Elevator Trim - Aft Assembly
180
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181
Trim Control Cables
182
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183
Rudder Control System
184
Rudder Pedal System
184
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185
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186
Rudder Centring System
187
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188
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189
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190
Rudder
191
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192
Rudder Control Cable
193
Rudder Balance
193
Rigging
194
Engine & Engine Installation
195
Engine Cowls
195
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196
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197
Engine
198
Flexible Hoses
199
Cooling Air Baffles
200
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201
Engine Mount
202
Engine Fuel System
203
Engine Throttle Control
204
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205
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206
Choke Cable
207
Air Intake System & Carburettor Heat
208
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209
Exhaust System
210
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211
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212
Cabin Heater System
213
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214
Extreme Climatic Conditions
215
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216
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217
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218
Fuel System
219
Description
219
Figure 164 – Fuel System Schematic – Type 3
220
Figure 165 – Fuel System Schematic – Type 4
221
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222
Fuel Lines
223
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224
Fuel Tanks
225
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226
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227
Fuel Vents
228
Fuel Shut-Off Valve
229
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230
Fuel Gauges
231
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232
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233
Fuel Filters
234
Fuel Pumps
234
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235
Propeller Service Manual
236
Certified Propeller Models
236
Approved Installations
236
Identification Stampings
237
Description
238
Installation
238
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239
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240
To Remove Existing Propeller
241
To Assemble and Replace Propeller Assembly
241
Servicing and Repairs
241
Propeller Balancing Procedure
242
Utility Systems
242
Instruments & Instrument Systems
243
General
243
Instrument Panel
243
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244
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245
Instrument Panel Mount
246
Instruments
247
Pitot & Static Systems
247
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248
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249
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250
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
251
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
252
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
253
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254
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255
Alternate Static Source
256
Analogue Tachometer
257
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258
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259
Analogue Engine Gauges
260
Digital Displays
261
Magnetic Compass
262
Gyro Instrument Package (Option)
262
Electrical Systems
263
Electrical Power Supply System
263
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264
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265
Minor Electrical Equipment
266
Battery System
267
Electrical Load Analysis (Ela)
268
Radio Installation
268
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269
Transponder
270
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271
Structural Repair
272
Painting & Finishing
273
Exterior
273
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274
Placards
275
Model-Specific Decals
275
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276
Placards General
277
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278
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
279
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
280
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
281
Fairings
282
Description
282
18 Revisions
283
19 Feedback and Reporting
284
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285
Appendix A - Worksheets
286
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287
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288
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
289
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
290
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
291
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
292
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
293
This Document Is Controlled While It Remains on the Jabiru Server. Once this no Longer Applies the Document Becomes Uncontrolled
294
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295
Appendix B - Airworthiness Limitations
296
General
297
Interior Flame Retardant Maintenance Limitations
297
Composite Inspection & Maintenance
297
Engine Airworthiness Limitations
297
Control Surface Balancing
297
ISSUE Dated: 29Th October 2014 Issued By: as Page: 2 of
298
ISSUE Dated: 29Th October 2014 Issued By: as Page: 4 of
298
Mandatory Inspections and Replacements
298
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