Shift On The Fly System And Associated Parts; Disassembly - Isuzu Trooper 1999 Workshop Manual

4C–16
DRIVE SHAFT SYSTEM

Shift On The Fly System and Associated Parts

Legend
(1) Filler Plug
(2) Bolt
(3) Oil Seal
(4) Snap Ring(External)
(5) Inner Shaft Bearing
(6) Snap Ring(Internal)
(7) Inner Shaft

Disassembly

1. Remove filler plug and gasket, drain oil.
2. Loosen mounting bracket fitting bolts and remove
front axle drive shaft from front axle case.
Shift On The Fly System
(10) Sleeve
(11) Housing
(12) Front Axle Drive Shaft (LH side)with Bracket
(13) Bolt
(14) Actuator Assembly
(15) Bolt
3. Remove Actuator Assembly and draw out actuator
4. Remove housing.
5. Remove sleeve.
6. Remove clutch gear.
(8) Needle Bearing
(9) Clutch Gear
ASM.
412RW004