Reassembly - Isuzu Trooper 1999 Workshop Manual

Piston and Piston Cup
1. Visually inspect the disassembled piston and piston
cup for excessive wear and damage.
2. Replace the inner parts with new parts shown in the
illustration.
3. Measure the clearance between slave cylinder wall
and piston.
4. If the measured value exceeds the specified limit, the
slave cylinder assembly must be replaced.
Standard: 0.07 mm (0.0028 in)
Limit: 0.15 mm (0.0059 in)

Reassembly

To reassemble, follow the disassembly steps in the
reverse order, noting the following points:
1. Before installing the parts, apply a thin coat of rubber
grease.
2. Install cup in groove in piston with the lip turned to the
front of cylinder. Use care so as not to scratch the
cylinder.
206RS004
206RS005
CLUTCH 7C–21
206RS006