Danfoss iC7-60SAIN05-480A Manuals

Manuals and User Guides for Danfoss iC7-60SAIN05-480A. We have 1 Danfoss iC7-60SAIN05-480A manual available for free PDF download: Design Manual

Danfoss iC7-60SAIN05-480A Design Manual (150 pages)

Air-cooled System Modules

Brand: Danfoss | Category: Control Unit | Size: 20 MB

Table of Contents
3
Introduction
9
Purpose of this Design Guide
9
Additional Resources
9
Planning and Design Support Materials
9
Overview of Available Planning and Design Support Materials
9
Locating Support Information
10
Version History
10
Abbreviations
10
Recommended Disposal
11
Safety
12
Safety Symbols
12
General Safety Considerations
12
Target Group and Necessary Qualifications
13
Danfoss Ic7 Series
14
Overview of Ic7 Series
14
Overview of the Ic7 Series Air-Cooled System Modules
15
System Modules
15
Contents of the Delivery
15
Checking the Delivery
16
Description of the Frame Designation
16
Weights of the System Modules
16
Lifting the Product
17
Common DC Bus Drive System
19
Description of the Model Code
20
Options
21
Labels on the System Module
23
Labels on Other Components
23
Product Label
24
Mechanical Installation Considerations
26
Storing the System Module
26
Requirements for the Cabinet
26
Installation Direction
26
Cooling Requirements
27
General Cooling Requirements
27
The Quantity of Cooling Air
27
Cooling of System Modules
27
Cooling of System Modules with Integration Units
28
Steering the Airflow
29
Electrical Installation Considerations
31
Cable Requirements
31
Grounding Principles
32
Grounding the Products
32
Prerequisites for Cable Installation
32
Recommended Installation of Motor Cables
34
Cable Requirements for the LCL Filter Fan Supply
35
Connecting the LCL Filter Fan Supply
36
Installation in an Impedance-Grounded (IT) System
37
Changing the EMC Protection Level in an IT System
39
Fuses of the Drive System
41
Guidelines for DC Connections of System Modules
41
Terminals of the System Modules
44
Auxiliary Power Connection of the Power Unit
44
Auxbus Communication
45
Usage of Auxbus
45
Auxbus Cable Requirements
46
Auxbus Grounding Principles
47
Auxbus Terminals of the LCL Filter and the Integration Unit
48
Options and Accessories for the Air-Cooled System Modules
50
Du/Dt Filter
50
Common-Mode Filter
50
LCL Filter
51
The Pre-Charging Unit
51
Control Unit
53
Modular Control Unit
53
Control Board
54
Definitions of the Indicator Lights on the Control Board
55
Control Board Connections
55
Star Coupler Board
57
Definitions of the Indicator Lights on the Star Coupler Board
59
Star Coupler Board Connections
60
I/O and Relay Option Connections
60
I/O and Relay Option Interface
63
Analog Inputs
63
Analog Outputs
64
Digital Inputs
64
Digital Outputs
65
Relay Outputs
65
Analog Reference Voltage Output
66
DC Voltage Output
66
Thermistor Input
67
Assembling the Control Unit Mounting Plates
67
Attaching the Control Unit Mounting Plates
68
Installing the Control Unit
69
Installing Boards to the Modular Control Unit
69
Connecting the Fieldbus Cable and the Fiber Cables
70
Installing the Control Cables into the Control Terminals
71
Connecting the Control Panel
72
Fiber Cable Requirements
72
Maintenance
73
Preventive Maintenance Recommendations
73
Using the Product Modified Label
75
Replacing the RTC Battery
75
Removing the Fan Assembly
76
Downloading the Software Without the Mains Supply
78
Installing Mydrive® Insight
78
Specifications
79
Tightening Torques
79
Dimensions
79
Dimensions of the Inverter Module, IM10
79
Dimensions of the Inverter Module, IM11
80
Dimensions of the Inverter Module, IR10
81
Dimensions of the Inverter Module, IR10 with Short Integration Unit
82
Dimensions of the Inverter Module, IR11
83
Dimensions of the Inverter Module, IR11 with Short Integration Unit
84
Dimensions of the AFE Module, AR10
85
Dimensions of the AFE Module with the Short Integration Unit, AR10
86
Dimensions of the AFE Module, AR11
87
Dimensions of the AFE Module with the Short Integration Unit, AR11
88
Dimensions of the LCL Filter and the AFE Module AR10
89
Dimensions of the LCL Filter and the AFE Module with the Short Integration Unit AR10
90
Dimensions of the LCL Filter and the AFE Module with the Standard Integration Unit AR11
91
Dimensions of the LCL Filter and the AFE Module with the Short Integration Unit AR11
92
Dimensions of the LCL Filter, Size 10 and 11
93
Dimensions of the Short Integration Unit for AFE Module
94
Dimensions of the Standard Integration Unit for AFE Module
95
Dimensions of the Short Integration Unit for Inverter Module
96
Dimensions of the Standard Integration Unit for Inverter Module
97
Dimensions for DC Fuses, IM10
99
Dimensions for DC Fuses, IM11
100
Dimensions for DC Fuses, IR10
101
Dimensions for DC Fuses, IR11
102
Dimensions of the Control Unit
103
Dimensions of the Control Unit Mounting Plate
104
Dimensions of the Option Connector
105
Dimensions of the Control Board
106
Dimensions of the I/O and Relay Option
107
Dimensions of an Option Board
108
Dimensions of the Pre-Charging Unit, IEC
109
Dimensions of the Pre-Charging Unit, UL
110
Wiring Diagrams
110
Wiring Diagram, AFE Modules
110
Wiring Diagram, AFE Modules with Parallel Power Units
111
Wiring Diagram, Inverter Modules
112
Wiring Diagram, Inverter Modules with Parallel Power Units
112
Pre-Charging Wiring Diagram, AFE Modules
114
Pre-Charging Control Wiring Diagrams
115
The Pre-Charging Function
116
Wiring Diagrams of the +24 V Supply for the Control Unit
117
Cable Sizes
118
General Cable Size Information
118
Mains Cable Sizes for AFE Modules, 380-500
119
Motor Cable Sizes Recommendation for Inverter Modules, 380-500
119
Motor Cable Size Recommendations for Inverter Modules with Integration Units, 380-500 V
120
Mains Cable Sizes for AFE Modules, UL 480 V
121
Motor Cable Sizes Recommendation for Inverter Modules, UL
122
Motor Cable Size Recommendations for Inverter Modules with Integration Units, UL 480 V
122
Fuses
123
List of Fuse Size Information
123
AC Fuses for AFE, 380-500 V AC
123
DC Fuses for AFE, 465-740 V DC
124
DC Fuses for Inverter Modules, 465-740 V DC
125
Current Ratings
126
General Current Rating Information
126
Current Ratings for Regenerative AFE Module, 400 V AC (465-650 V DC)
127
Current Ratings for Regenerative AFE Module, UL 480 V AC (650-740 V DC)
128
Current Ratings for Regenerative AFE Module, 500 V AC (650-740 V DC)
129
Current Ratings for Low-Harmonic AFE Module, 400 V AC (465-650 V DC)
130
Current Ratings for Low-Harmonic AFE Module, UL 480 V AC (650-740 V DC)
131
Current Ratings for Low-Harmonic AFE Module, 500 V AC (650-740 V DC)
131
Current Ratings for Inverter Module, 400 V AC (465-650 V DC)
132
Current Ratings for Inverter Module, UL 460 V AC (650-740 V DC)
134
Current Ratings for Inverter Module, 500 V AC (650-740 V DC)
135
Current Ratings for Grid Converter Module, 400 V AC (465-650 V DC)
136
Current Ratings for Grid Converter Module, 500 V AC (650-740 V DC)
137
Derating the Output Current
137
Power Losses
138
Power Losses of AFE Modules Without Options, 380-440
138
Power Losses of AFE Modules Without Options, 441-500 V
139
Power Losses of LCL Filter at Drive Nominal Parameters, 380-500 V
140
Power Losses of Inverter Modules Without Options, 380-440
140
Power Losses of Inverter Modules with Du/Dt Filter, 150 M (492 Ft) Motor Cables, 380-440 V
141
Power Losses of Inverter Modules Without Options, 441-500
142
Power Losses of Inverter Modules with Du/Dt Filter, 150 M (492 Ft) Motor Cables, 441-500 V
143
Technical Data
144

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Danfoss iC7-60SAIN05-480A Design Manual (150 pages)

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