APRILIA RSV MILLE Manuals

Manuals and User Guides for APRILIA RSV MILLE. We have 13 APRILIA RSV MILLE manuals available for free PDF download: Workshop Manual, Manual, Dimensions, Instruction, User Manual Content, Instruction Sheet, Dealer Instructions

APRILIA RSV MILLE Workshop Manual (386 pages)

Brand: APRILIA | Category: Motorcycle | Size: 20.5 MB

Table of Contents

2
4!",% /& #/.4%.43 1

13
- 0/3)4)/./&4(%3%2)!,
  
  14
  - Frame Number
    14
  - Engine Number
    14
- ).3425#4)/.3&/253%/&
  
  15
  - Fuel
    15
  - Engine Oil
    15
  - Fork Oil
    15
  - Brake Fluid
    16
  - Coolant
    16
  - Clutch Fluid
    17
  - Carbon Monoxide
    17
  - Hot Components
    17
- 4%#(.)#!,30%#)&)#!4)/.3
  
  23
- 30!2%0!243
  
  23
  - LUBRICANT CHART (for Models up to 2001)
    23
  - LUBRICANT CHART Ò
    24
  - 30%#)!, 4//,3 M
    25
  - Support Stands
    25
  - Frame Tools
    26
  - Fork Tools
    26
  - Engine Tools
    27
  - Miscellaneous Tools
    29
  - Tools Used for Other
    31
- ,5"2)#!.4#(!24
  
  23
- 0/3)4)/.).'4(%6%()#,%/.
  
  32
- #/.35-!",%3
  
  34
  - Product Properties
    34
  - Use of Consumables
    35
- &!34%.).'%,%-%.43
  
  38
- Service and Setting up
  
  50
4!",% /& #/.4%.43

51
Fuel Supply System 4!",% /& #/.4%.43

139
- &5%,4!.+
  
  141
  - Maintenance
    141
  - Checking the Fuel Supply
    141
- 2%-/6).'4(%&5%,
  
  145
  - Foreword
    145
  - Sensors
    146
- %.').%-!.!'%-%.4
  
  145
- 4.7.4 Engine Control Unit
  
  148
  - Injection System Diagram
    148
  - Connectors
    148
- 4.7.10 Intake Pressure Sensor
  
  150
  - Automatic Testing
    150
  - Eliminating Electronic System Faults According to the Information Sent up on the Display
    150
  - Camshaft Position Sensor
    150
  - Driving Shaft Position Sensor
    150
  - Intake Pressure Sensor
    150
  - Throttle Valve Potentiometer
    150
  - Coolant Thermistors
    150
  - Air Thermistor
    150
  - Ignition Coils
    150
- 4(2/44,%"/
  
  151
  - Removing the Injectors
    151
  - Removing the Throttle Body
    151
  - Disassembling the Throttle Body
    153
  - Inspecting the Throttle Body
    155
  - Refitting the Throttle Body
    156
  - Replacing the Throttle Valve Control Lever
    158
  - Checking Throttle Valve Control Shaft End Play
    160
  - Adjusting the Throttle Body
    161
  - Changing and Adjusting the Throttle Valve Potentiometer
    162
  - Cylinder Synchronization
    163
4!",% /& #/.4%.43

169
- $%3#2)04)/
  
  171
- 2%-/6).'4(%4(%2-!,
  
  177
  - Checking the Thermal Expansion Valve
    177
Electric System

183
- Electric System
  
  184
  - Cable Colours
    184
  - Electrical Connectors
    184
- ).42/#4)/
  
  184
- #(%#+).'4(%2%#(!2').'
  
  187
- %,%#42)##/-0/.%.43,!9/54
  
  187
  - Checking the Recharging
    187
    
    Voltage
    187
  - Checking the Alternator Loadless Operation
    187
  - Checking the Alternator Continuity
    188
  - Checking the Voltage Regulator
    188
- )'.)4)/.3934%
  
  189
  - Wiring Diagram
    189
  - Troubleshooting
    190
    
    Display
    191
  - Checking the Pick-Up
    192
  - Checking the Camshaft
    192
    
    Position Sensor
    194
  - Checking the Fall Sensor
    194
  - Checking the Coolant Thermistor Operation
    195
  - Checking the Air Thermistor Operation
    196
  - Checking the Throttle Valve
    197
    
    Potentiometer
    197
  - Checking the Injectors
    199
- &5%,05-03934%
  
  200
  - Wiring Diagram
    200
  - Checking the Fuel Pump
    201
    
    Relay
    202
  - Checking the Engine Shutoff Relay
    202
- )'.)4)/.3!&%493934%
  
  203
  - Wiring Diagram
    203
  - Starting Safety Operating Logic
    204
  - Checking the Starting Relay
    204
  - Checking the Side Stand and
    205
  - Checking the Diode Module
    205
- 37)4#(%3
  
  206
  - Switch Set on Right Handlebar
    206
  - Switch Set on Left Handlebar
    207
  - Single Switches
    208
- ,)'(43934%
  
  209
  - Wiring Diagram
    209
  - Checking the Lights Relay
    210
  - CHECKING the LIGHTS / LAP DIODE (Multifunction)
    210
- #//,).'%,%#42/&!.
  
  211
  - Wiring Diagram
    211
  - Checking the Electrofan Operation
    212
  - Checking the Thermal Switch
    213
    
    Operation
    213
  - Checking the Electrofan Relay
    213
- ).$)#!4/23/.4(%
  
  214
  - Wiring Diagram
    214
    
    Display
    216
  - Engine Oil Pressure Sensor
    216
  - Speedometer
    217
  - Revolution Counter
    218
- "!44%29
  
  219
  - Activating the Battery
    219
  - Battery Maintenance
    220
  - Checking the Battery
    220
  - Return under Guarantee Battery
    220
    
    Bulbs
    224
- #(!.').'4(%"5,"3
  
  224
- !$*534).'4(%6%24)#!,
  
  226
  - (%!$,)
    226
- #(%#+).'4(%37)4#(%3
  
  231
- 7)2).' $)!'2!- 236 Mille
  
  231
- #/
  
  231
- 7)2).' $)!'2!- 236 MILLE E
  
  233
Chassis

237
- Removing the Rider Saddle
  240
- Unlocking/Locking the Passenger
  240
  - Seat
    240
- Removing the Fuel Tank Filler Cap
  241
- Removing the Side Covers
  241
- Complete Removal of the Fuel Tank
  242
- Partial Removal of the Fuel Tank
  242
- Removing the Air Cleaner Case
  244
- Removing the Battery
  245
- Removing the Electronic Unit
  245
- Removing the Antivibration Weight
  246
- Removing the Cold-Start Control
  246
- Removing the Grips
  247
- Removing the Clutch Lever
  248
- Removing the Electric Controls on the Left Handlebar
  249
- Removing the Front Brake Lever
  250
- Removing the Throttle Grip
  250
- Removing the Electric Controls on the Right Handlebar
  252
- Removing the Ignition Switch
  253
  - Steering Lock
    253
- Removing the Fork Upper Plate
  254
- Removing the Right and Left
  255
  - Handlebars
    255
- Removing the Front Part of the Fairing
  256
- Removing the Rear-View Mirrors
  256
- Removing the Dashboard
  257
- Removing the Dashboard's Upper
  257
  - Protection Moulding
    257
- Removing the Headlight
  257
- Removing the Dashboard/Front
  258
  - Fairing Mount
    258
- Removing the Front Mudguard
  258
- Removing the Front Direction
  259
  - Indicators
    259
- Removing the Side Fairing Upper
  259
  - Panels
    259
- Removing the Side Fairings
  259
- Removing the Air Conveyor Covers
  260
- Removing the Air Conveyor
  261
- Removing the Lower Fairing
  262
- Removing the Radiator Spoiler
  263
- Removing the Rear Fairing
  265
- Removing the Passenger Seat Lock
  266
- Removing the Rear Direction
  266
  - Indicators
    266
- Removing the Saddle Support Lower Moulded Cover
  267
- Removing the Number Plate Holder
  269
- Removing the Passenger Footrest
  269
- Removing the Rear Mudguard
  269
  - Supports
    269
- Removing the Rider's Footrest
  270
  - Supports
    270
- Removing the Rear Brake Lever
  271
- Removing the Exhaust Silencer
  272
- Removing the Side Stand
  273
- Removing the Engine Oil Tank
  274
- Removing the Drive Pinion
  275
- Removing the Engine Oil Radiator
  275
- Draining the Clutch Control System
  276
- Removing the Driving Chain Shoe
  276
- Removing the Saddle Support
  277
- Removing the Frame
  278
- Removing the Front Wheel
  281
- Checking the Front Wheel
  282
  - Components
    282
- Front Wheel Bearings
  282
- Front Brake Discs
  283
- Front Tyre
  283
- Front Wheel Gaskets
  283
- Front Wheel Pin
  283
- Front Wheel Rim
  283
- Assembling the Front Wheel
  284
  - Bearings
    284
- Disassembling the Front Wheel Bearings
  284
- Installing the Front Wheel
  286
- Removing the Rear Wheel
  288
- Removing the Final Drive Unit
  289
  - Checking the Rear Wheel Components
    290
- Rear Wheel Bearings
  290
- Rear Brake Discs
  291
- Rear Tyre
  291
- Rear Wheel Gaskets
  291
- Rear Wheel Pin
  291
- Rear Wheel Rim
  291
- Final Drive Unit Bearings
  292
- Flexible Couplings
  293
- Sprocket
  293
- Assembling the Rear Wheel
  294
  - Bearings
    294
- Disassembling the Rear Wheel Bearings
  294
- Disassembling the Final Drive Unit Bearings
  296
- Assembling the Final Drive Unit Bearings
  297
- Removing the Flexible Couplings
  298
- Removing the Crown Gear
  299
- Changing the Wheel Rim
  300
- Removing the Flexible Coupling Holder
  300
- Installing the Rear Wheel
  301
- Checking the Components
  302
- Tyre Disassembly
  302
- Assembling the Tyre
  303
- Changing the Front Brake Pads
  305
- Changing the Front Brake Pads
  306
- Checking the Front Brake Discs
  307
- Removing the Front Brake Discs
  307
- Removing the Front Brake Pump
  307
- Removing the Front Brake Calipers
  308
- Draining the Braking Systems
  310
- Changing the Rear Brake Pads
  312
- Checking the Rear Brake Disc
  312
- Removing the Rear Brake Disc
  313
- Removing the Rear Brake Pump
  314
- Removing the Rear Brake Caliper
  315
- Draining the Rear Braking System
  316
- Removing the Fork Together with the Front Wheel
  318
- Checking the Components
  320
- Steering Bearings
  320
- Steering Gaskets
  320
- Removing the Steering Bearings
  321
- Removing the Steering Shock
  321
  - Absorber
    321
- Changing the Fork Oil
  323
- Removing the Wheel-Holder Tube
  323
  - Slider Units
    324
- Disassembling the Wheel-Holder Tube - Slider Unit
  324
- Checking the Components
  329
  - Reassembling the Wheel-Holder Tube - Slider Unit
    330
  - Slider Units
    330
- Removing the Rear Fork
  336
- Checking the Components
  338
- Rear Fork Bearings
  338
- Rear Fork Gaskets
  338
- Rear Fork Pin
  338
- Disassembling the Rear Fork Gaskets
  339
- Reassembling the Rear Fork
  340
- Removing the Shock Absorber
  342
- Removing the Shock Absorber
  343
- Checking the Components
  344
- Disassembling the Rear Suspension Linkage
  345
- Disassembling the Suspension
  345
  - Linkage
    345
- Chain Breaker/Rivet Tool
  346
- Breaking the Chain
  347
- Positioning the Joining Link
  348
- Rivetting the Pins
  348
7 8 Repair Information

351
- Battery
  356
- Brakes
  356
- 25.&!34%.).'7)2).'
  
  358
  - Front Brake Pipes
    358
  - Rear Brake Pipes
    358
  - Fuel System Pipes
    359
  - Clutch Control Pipe
    360
  - Ppc Device Pressure Pipes
    360
  - Cooling System Pipes
    361
  - Engine Oil Pipes
    363
  - Breather and Impurity Drainage Pipes
    364
  - Accelerator Control Cables
    365
  - Cold Start Cable
    365
  - Electric Cables
    366
- #(%#+).'4(%%,%#42)#!,
  
  371
  - SPARK PLUGS (no Spark)
    371
  - Battery Recharging Problems
    371
  - Ignition And/Or Starting Problems
    371
  - Auxiliary System Problems
    371
- 4%#(.)#!,$!4!!.$
  
  372
  - Engine
    372
  - Throttle Body Components
    372
  - Supply System
    372
  - Electric System
    372
  - Front Braking System
    372
  - Rear Braking System
    372
  - Cooling System
    372
  - Wheels
    372
  - Front Suspension
    372
  - Rear Suspension
    372
- Analytical Index
  
  374
  - Analytical Index
    375

APRILIA RSV MILLE Workshop Manual (386 pages)

Brand: APRILIA | Category: Motorcycle | Size: 20.63 MB

APRILIA RSV MILLE Manual (124 pages)

Brand: APRILIA | Category: Motorcycle | Size: 6.93 MB

Table of Contents
4
Safe Drive

5
- Basic Safety Rules
  6
- Clothing
  9
- Accessories
  10
- Load
  10
Arrangement of the Main Elements

12
Arrangement of the Instruments/Controls

16
Instruments and Indicators

17
- Instruments and Indicators Table
  18
- Multifunction Computer
  20
Main Independent Controls

26
Auxiliary Equipment

29
Main Components

33
- Fuel
  33
- BRAKE FLUID - Recommendations
  34
- Disc Brakes
  35
- Front Brake
  36
- Rear Brake
  37
- CLUTCH FLUID - Recommendations
  38
- Clutch
  39
- Coolant
  40
- Tyres
  42
- Engine Oil
  43
- The Front Brake Control Lever and the Clutch Control Lever
  44
- Adjusting the Rear Brake Control Lever Clearance
  44
- Adjusting
  44
- The Rear Brake Control Lever and the Gear Lever
  45
- Automatic Light Switching Version
  45
- Exhaust Silencer/Exhaust Terminal
  45
Instructions for Use

46
- Getting on and off the Vehicle
  46
- Preliminary Checking Operations
  48
- Preliminary Checking Operations
  49
- Starting
  50
- Departure and Drive
  53
- Running-In
  56
- Stopping
  57
- Parking
  57
- Positioning the Vehicle on the Stand
  58
- Suggestions to Prevent Theft
  58
Maintenance

59
- Regular Service Intervals Chart
  60
- Identification Data
  62
- Joints with Click Clamps and with Screw Clamps
  62
- Checking the Engine Oil Level and Topping up
  62
- The Engine Oil and the Oil Filter
  64
- Air Cleaner
  66
- Assembling the Pins for the Rear Support Stand
  67
- Positioning the Vehicle on the Rear Support Stand
  67
- Positioning the Vehicle on the Front Support Stand
  67
- Front Wheel
  68
- Front Brake Calipers
  70
- Front Brake Calipers
  71
- Rear Wheel
  72
- Drive Chain
  75
- Removing the Rider Saddle
  77
- Lifting the Fuel Tank
  77
- Removing the Side Fairings
  78
- Removing the Lower Fairing
  78
- Removing the Side Covers
  79
- Removing the Rear-View Mirrors
  79
- Removing the Front Part of the Fairing
  80
- Removing the Side Stand
  81
- Inspecting the Front and Rear Suspensions
  83
- Front Suspension
  83
- Steering Damper
  86
- Rear Suspension
  87
- Checking the Brake Pad Wear
  89
- Adjusting the Cold Start Control (A)
  90
- Idling Adjustment
  90
- Adjusting the Accelerator Control
  90
- Spark Plugs
  91
- Checking the Side Stand
  93
- Battery
  94
- Checking and Cleaning the Terminals
  94
- Removing the Battery
  95
- Checking the Electrolyte Level
  96
- Recharging the Battery
  96
- Installing the Battery
  97
- Long Inactivity of the Battery
  98
- Checking the Switches
  98
- Changing the Fuses
  99
- Adjusting the Vertical Headlight Beam
  101
- Bulbs
  102
- Changing the Dashboard Bulbs
  102
- Changing the Headlight Bulbs
  103
- Changing the Front and Rear Direction Indicator Bulbs
  105
- Changing the Rear Light Bulb
  106
Transport

107
Cleaning

107
- Long Periods of Inactivity
  109
Technical Data

110
- Lubricant Chart
  114
- Authorised Dealers and Service Centres
  115
- Importers
  116
- WIRING DIAGRAM - RSV Mille - RSV Mille R
  118
- WIRING DIAGRAM - RSV Mille $ - RSV Mille R
  120

APRILIA RSV MILLE Manual (58 pages)

Brand: APRILIA | Category: Motorcycle | Size: 4.84 MB

Regular Service Intervals Chart
1
Operations to be Carried out by the Aprilia Official Dealer
1
Frame Number
3
Engine Number
3
Checking the Engine Oil Level and Topping up
4
Changing the Engine Oil and the Oil Filter
5
To Change
5
Changing the Engine Oil Filter
6
Cleaning the Engine Oil Filter on the Tank
6
Assembling the Pins for the Rear Support Stand
7
Air Cleaner
8
Front Wheel
9
Reassembly
10
Rear Wheel
11
Disassembly
11
Drive Chain
13
Checking the Slack
13
Adjustment
13
Checking the Wear of Chain, Pinion and Crown
14
Cleaning and Lubrication
14
Removing the Rider Saddle
15
Lifting the Fuel Tank
15
Removing the Side Fairnings
16
Removing the Lower Fairing
16
Removing the Side Covers
17
Removing the Front Part of the Fairing
18
Inspecting the Front and Rear Suspentions
19
Front Suspention
19
Adjusting the Front Fork
19
Fork
20
Rsv
20
Steering Damper
22
Rear Suspension
23
Adjusting the Rear Shock Absorber
23
Checking the Brake Pad Weap
27
Idling Adjustment
28
Adjusting the Accelerator Control
28
Adjusting the Cold Start Control
28
Checking the Side Stand and the Safety Switch
29
Spark Plugs
30
Battery
31
Removing the Battery
32
Recharching the Battery
33
Installing the Battery
33
Long Inactivity of the Battery
34
Changing the Fuses
35
Arrangement of the 15A Secondary Fuses
36
Arrangement of the 30A Main Fuses
36
Adjusting the Vertical Headlight Beam
37
Bulbs
37
Changing the Headlight Bulbs
38
High Beam Bulbs
38
Parking Light Bulb
38
Low Beam Bulb
39
Changing the Rear Light Bulb
40
Cleaning
41
Long Periods of Inactivity
42
After Period of Inactivity
42
Technical Data
43
Lubricant Chart
48
Wiring Diagram - RSV Mille - RSV Mille R
53
Wiring Diagram Key - RSV Mille - RSV Mille R
56

APRILIA RSV MILLE Manual (51 pages)

Brand: APRILIA | Category: Motorcycle | Size: 5.04 MB

Maintenance
1
Regular Service Intervals Chart
2
Identification Data
4
Checking the Engine Oil Level and Topping up
4
Frame Number
4
Engine Number
4
Maintenance
4
Changing the Engine Oil and the Oil Filter
6
Cleaning the Engine Oil Filter on the Tank
7
Lubricant Chart
7
Air Cleaner Removal and Cleaning
8
Partial Cleaning
8
Assembling the Pins for the Rear Support Stand
9
Positioning the Vehicle on the Rear Support Stand
9
Positioning the Vehicle in the Front Support Stand
9
Front Wheel Disassembly and Reassembly
10
Front Brake Calipers)
11
Front Brake Calipers Disassembly and Reassembly
12
Rear Wheel
13
Drive Chain
16
Check Ing the Driving Chain, Pin- Ion and Sprocket Wear
17
Cleaning and Lubrication
17
Removing the Rider Saddle
18
Lifting the Fuel Tank
18
Removing the Side Fairings
19
Removing the Lower Fairing
19
Removing the Side Covers
20
Removing the Rear-View Mirrors
20
Removing the Front Part of the Fairing
21
Removing the Side Stand
22
Inspecting the Front and Rear Suspensions
24
Front Fork Adjustment
24
Adjusting the Front Fork
24
Steering Damper
27
Rear Suspension
28
Adjusting the Rear Shock Ab- Sorber
28
Checking the Brake Pad Wear
30
Adjusting the Cold Start Control
31
Idling Adjustment
31
Adjusting the Accelerator Control
31
Spark Plugs
32
Checking the Side Stand
34
Battery
35
Checking and Cleaning the Terminals
35
Removing the Battery
36
Checking the Electrolyte Level
37
Recharging the Battery
37
Installing the Battery
38
Long Inactivity of the Battery
39
Checking the Switches
39
Changing the Fuses
40
Adjusting the Vertical Headlight Beam
42
Bulbs
43
Changing the Dashboard Bulbs
43
Changing the Headlight Bulbs
44
Parking Light Bulb
45
Low Beam Bulb
45
Changing the Front and Rear Direction Indicator Bulbs
46
Changing the Rear Light Bulb
47
Transport
48
Cleaning
48
Checking Operations)
48
After a Period of Inactivity
50

APRILIA RSV MILLE Manual (58 pages)

Brand: APRILIA | Category: Motorcycle | Size: 4.52 MB

Transport

2
Safe Drive

9
- Clothing
  9
- Accessories
  10
- Load
  10
Of the Instruments/Controls

16
Arrangement

16
Arrangement of the Main Elements . 14

16
Arrangement of the Main Elements . 12

16
Instruments and Indicators

16
Main Independent Controls

28
- Ignition Switch
  28
- Unlocking/Locking the Passenger Seat
  29
- Glove/Tool Kit Compartment
  31
- Special Tools
  32
- Accessories
  32
- Number Plate-Holder Extension
  32
Main Components

35
- Disc Brakes
  35
- Removing the Side Fairings
  35
- Front Brake
  36
- Clutch
  39
- Coolant
  40
- Tyres
  42
Technical Data

42
- Checking the Engine Oil Level and Topping up
  43
- Preliminary Checking Operations
  48
- Starting
  50
- Running-In
  56
- Stopping
  57
- Parking
  57

APRILIA RSV MILLE Manual (62 pages)

Brand: APRILIA | Category: Motorcycle | Size: 5.49 MB

Side Stand
5
Checking Operations)
7
Frame Number
10
Engine Number
10
The Fuel Tank)
11
Adjusting the Front Fork
17
Adjusting the Rear Shock Absorber
18
Front Brake Calipers)
22
Checking the Play
26
Checking the Wear of the Chain and Sprockets
27
Cleaning and Lubrication
27
Front Support Stand
32
The Fuel Tank)
36
Gear Ratios
53
Drive Chain
53
Fuel Supply System
53

APRILIA RSV MILLE Manual (16 pages)

Brand: APRILIA | Category: Motorcycle | Size: 2.04 MB

APRILIA RSV MILLE Dimensions (14 pages)

Brand: APRILIA | Category: Motorcycle | Size: 1.78 MB

APRILIA RSV MILLE Instruction (4 pages)

Brand: APRILIA | Category: Motorcycle | Size: 1.22 MB

APRILIA RSV MILLE User Manual Content (4 pages)

Brand: APRILIA | Category: Motorcycle | Size: 0.89 MB

APRILIA RSV MILLE Instruction Sheet (4 pages)

Brand: APRILIA | Category: Motorcycle | Size: 0.53 MB

APRILIA RSV MILLE Dealer Instructions (2 pages)

Brand: APRILIA | Category: Motorcycle | Size: 0.26 MB

APRILIA Categories

Motorcycle Scooter Bicycle Engine Hair Dryer

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APRILIA RSV MILLE Manuals

Table of Contents

Table of Contents

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Analytical Index

Table of Contents

Safe Drive

Arrangement of the Main Elements

Arrangement of the Instruments/Controls

Instruments and Indicators

Main Independent Controls

Auxiliary Equipment

Main Components

Instructions for Use

Maintenance

Transport

Cleaning

Technical Data

Table of Contents

Table of Contents

Table of Contents

Transport

Safe Drive

Of the Instruments/Controls

Arrangement

Arrangement of the Main Elements . 14

Arrangement of the Main Elements . 12

Instruments and Indicators

Main Independent Controls

Main Components

Technical Data

Table of Contents

Table of Contents

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