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2004 Dodge Intrepid
Chrysler 2004 Dodge Intrepid Manuals
Manuals and User Guides for Chrysler 2004 Dodge Intrepid. We have
1
Chrysler 2004 Dodge Intrepid manual available for free PDF download: Service Manual
Chrysler 2004 Dodge Intrepid Service Manual (1672 pages)
Brand:
Chrysler
| Category:
Automobile
| Size: 56.06 MB
Table of Contents
Table of Contents
106
Body Code Plate
3
Fastener Identification
4
Metric System
8
Vehicle Identification Number
11
Certification Label
12
Fluid Capacities
19
Lubrication Points
20
Maintenance Schedules
20
Jump Starting
28
Front Suspension
32
Special Tools
33
Specifications
33
Stabilizer Bar
46
Diagnosis and Testing
84
Table of Contents
106
Brake Lines
118
Brake Junction Block
139
Master Cylinder
142
Power Brake Booster
146
Proportioning Valve
150
Parking Brake
157
Parking Brake Cable Tensioner
158
Parking Brake Cable - Front
159
Parking Brake Cable - Intermediate
159
Parking Brake Cable - Rear
160
Parking Brake Lever
161
Engine Block Heater
205
Engine Coolant Temperature Sensor
205
Hose Clamps
210
Pressure Cap
213
Radiator Fan
214
Water Pump
217
Body Control Module
248
Data Link Connector
251
Battery Cables
275
Battery Tray
277
Voltage Regulator
283
Starter Motor
290
Starter Motor Relay
291
Starter Solenoid
292
Rear Window Defogger Relay
297
Rear Window Defogger Switch
299
Heated Seat System
301
Heated Seat System Description
302
Operation
302
Diagnosis and Testing - Heated Seat System
302
Driver Heated Seat Switch Description
303
Operation
303
Diagnosis and Testing - Driver Heated Seat Switch
304
Removal
304
Installation
305
Passenger Heated Seat Switch Description
305
Operation
305
Diagnosis and Testing - Passenger Heated Seat Switch
306
Removal
306
Installation
306
Heated Seat Element Description
307
Operation
307
Diagnosis and Testing - Heated Seat Element
307
Removal
308
Installation
308
Heated Seat Sensor Description
309
Operation
309
Diagnosis and Testing - Heated Seat Sensor
309
Horn Switch
314
Ignition Control
317
Ignition Control
318
Specifications Torque
318
Spark Plugs
318
Camshaft Position Sensor Description
319
Operation
320
Removal Removal - 2.7L
320
Removal - 3.5L
320
Installation Installation - 2.7L
320
Installation - 3.5L
321
Auto Shut down Relay Description
319
Operation
319
Ignition Coil Description
321
Operation
321
Removal
322
Ignition Coil Capacitor Description
322
Installation
323
Installation
322
Knock Sensor Description
323
Operation
323
Removal
323
Installation
324
Spark Plug
324
Description - Platinum Plugs
324
Removal
324
Instrument Cluster
325
Instrument Cluster Description
326
Operation
326
Diagnosis and Testing - Instrument Cluster
326
Removal
326
Installation
326
Instrument Cluster Mask/Lens Removal
327
Installation
328
Anti-Lock Brake System Indicator Description
327
Operation
327
Instrument Cluster
328
Red Brake Warning Indicator Description
328
Operation
328
Odometer Removal
328
Tachometer Description
328
Trip Odometer Reset Knob Removal
329
Installation
329
Transmission Range Indicator (Prndl) Description
329
Operation
329
Diagnosis and Testing - Transmission Range Indicator
329
Table of Contents
331
Lamps/Lighting - Exterior
333
Lamps/Lighting - Exterior Description Description - Police
333
Description - Turn Signal & Hazard Warning System
333
Operation - Turn Signal & Hazard Warning System
333
Diagnosis and Testing - Turn Signal & Hazard Warning System
333
Specifications Exterior Lamps
334
Brake Lamp Switch Description
335
Operation
335
Diagnosis and Testing - Brake Lamp Switch
336
Removal
336
Installation
336
Adjustment - Brake Lamp Switch
337
Back up Lamp Unit Removal
335
Back up Lamp Removal
335
Installation
335
Center High Mounted Stop Lamp Removal
337
Installation
338
Center High Mounted Stop Lamp Unit Removal
338
Installation
339
Combination Flasher Description
339
Operation
339
Diagnosis and Testing - Combination Flasher
339
Removal
339
Fog Lamp
340
Diagnosis and Testing - Fog Lamp
340
Removal
340
Installation
343
Decklid/Trunk Lamp Removal
340
Daytime Running Lamp Module Description
340
Operation
340
Diagnosis and Testing - Daytime Running Lamp Module
340
Lamps/Lighting - Interior
340
Installation
340
Fog Lamp Unit
343
Standard Procedure - Fog Lamp Unit Alignment
343
Removal
344
Installation
344
Front Position Lamp - Export Description
345
Operation
345
Diagnosis and Testing - Front Position Lamp - Export
345
Removal
345
Installation
345
Headlamp Description
346
Operation
347
Diagnosis and Testing
348
Diagnosis and Testing - Headlamp
348
Diagnosis and Testing - High Intensity Discharge Headlamps - 300M Special
350
Removal
351
Installation
352
Headlamp Leveling Motor - Export Description
353
Diagnosis and Testing
354
Diagnosis and Testing - Headlamp
354
Diagnosis and Testing - Headlamp Leveling System - Export
354
Leveling Motor - Export
354
Removal
354
Installation
355
Headlamp Delay Description
353
Operation
353
Headlamp Leveling Switch - Export Description
355
Operation
355
Diagnosis and Testing - Headlamp Leveling Switch - Export
355
Removal
356
Installation
356
Description - Police
356
Operation - Police
356
Diagnosis and Testing - Headlamp Switch
356
Removal
357
Installation
357
Headlamp Unit
357
Standard Procedure
357
Unit Alignment
357
Standard Procedure - Headlamp Unit Alignment - Export
359
Removal
359
Installation
361
License Plate Lamp Unit Removal
361
Installation
362
License Plate Lamp Removal
361
Marker Lamp - Concorde Removal
362
Marker Lamp Unit - Concorde Removal
362
Multi-Function Switch Description
362
Operation
363
Diagnosis and Testing - Multi-Function Switch
363
Removal
365
Installation
365
Park/Turn Signal Lamp Removal
366
Installation
366
Rear Fog Lamp - Export Description
367
Operation
367
Diagnosis and Testing - Rear Fog Lamp - Export
367
Removal
367
Installation
367
Rear Fog Lamp Switch - Export Description
367
Operation
368
Removal
368
Installation
368
Side Repeater Lamp - Export Description
368
Diagnosis and Testing - Side Repeater Lamp - Export
368
Installation
369
Spot Lamp - Police Removal
369
Side Repeater Lamp Unit - Export Removal
369
Spot Lamp Assembly - Police Description
370
Operation
370
Diagnosis and Testing - Spot Lamp Assembly - Police
370
Removal
371
Installation
372
Tail Lamp Removal
373
Installation
373
Turn Signal Lamp Unit - Concorde/300M Removal
374
Tail Lamp Unit Removal
374
Installation
374
Underhood Lamp Unit - Police Removal
375
Installation
376
Underhood Lamp - Police Removal
375
Installation
375
Lamps/Lighting - Interior
377
Lamps/Lighting - Interior
378
Interior Lamps
378
Cluster Lamps
378
Removal
378
Installation
378
Glove Box Lamp Switch Removal
379
Glove Box Lamp Removal
379
Installation
379
Courtesy Lamp Description
379
Illuminated Entry Description
379
Operation
379
Diagnosis and Testing - Illuminated Entry
380
Transmission Range Indicator Illumination Description
380
Message Systems
381
Overhead Console
382
Standard Procedure
383
Standard Procedure - Compass
383
Standard Procedure - Courtesy
383
Standard Procedure - Module Lens
383
Standard Procedure - Compass Variation Adjustment
384
Standard Procedure - Electronic Vehicle Information Center Programming
385
Removal - Overhead Console
387
Installation
387
Special Tools
387
Compass/Mini-Trip Computer Description
388
Operation
388
Diagnosis and Testing - Compass Mini-Trip Computer
388
Overhead Console
389
Removal
389
Installation
389
Electronic Vehicle Info Center Description
390
Operation
391
Diagnosis and Testing - Electronic Vehicle Information Center
391
Standard Procedure - Tire Pressure System Test
392
Removal
393
Installation
393
Universal Transmitter Description
393
Operation
394
Diagnosis and Testing - Universal Transmitter
394
Standard Procedure
394
Standard Procedure - Erasing
394
Universal Transmitter Codes
394
Standard Procedure - Setting Universal Transmitter Codes
394
Ambient Temperature Sensor Description
395
Operation
395
Diagnosis and Testing - Ambient Temperature Sensor
395
Removal
395
Installation
396
Power Systems
397
Power Locks
398
Diagnosis and Testing - Power Locks
399
Standard Procedure - Toggling Customer Preferences
399
Deck Lid Release Solenoid
399
Diagnosis and Testing - Deck Lid
399
Release
399
Removal
399
Installation
400
Door Cylinder Lock Switch Removal
400
Power Locks
400
Deck Lid Release Switch Removal
400
Door Lock Motor
400
Diagnosis and Testing - Door Lock
400
Motor
400
Door Lock Switch
400
Switch
400
Keyless Entry Transmitter
401
Diagnosis and Testing - Keyless Entry
401
Transmitter
401
Standard Procedure - Transmitter
401
Programming
401
Specifications
402
Transmitter
402
Remote Keyless Entry Module
402
Removal
402
Installation
402
Power Mirrors
403
Power Mirrors
405
Operation
405
Automatic Day / Night Mirror Description
405
Diagnosis and Testing - Automatic Day/Night Inside Mirror
405
Power Mirror Switch Description
406
Diagnosis and Testing - Power Mirror Switch
406
Removal
406
Installation
406
Sideview Mirror Removal
406
Power Seats
407
Power Seats
408
Description - Memory Seat System
408
Operation - Power Seat System
409
Operation - Memory Seat System
409
Diagnosis and Testing Diagnosis and Testing - Power Seats
409
Diagnosis and Testing - Memory Seat System
410
Standard Procedure - Memory System Programming
410
Memory Set Switch Description
410
Operation
411
Diagnosis and Testing - Memory Set Switch
411
Removal
411
Installation
411
Driver Power Seat Switch Description
411
Diagnosis and Testing - Driver Power Seat Switch
412
Removal
412
Installation
413
Passenger Power Seat Switch Description
413
Operation
413
Diagnosis and Testing - Passenger Power Seat Switch
413
Removal
414
Installation
414
Power Seat Track Description
415
Operation
415
Diagnosis and Testing - Power Seat Track
415
Seat or Power Seat System Component
416
Warning: some Vehicles Are Equipped with Seatback Mounted Airbags
416
Charge before Further System Service
416
This Is the Only Sure Way to Disable the Airbag System. Failure to Do so Could
416
You Must First Disconnect and Isolate the Battery Negative Cable. then Wait Two Min
416
Before
416
Utes for the System Capacitor to Dis
416
Attempting to Diagnose or Service any
416
Battery Negative Cable. then Wait Two Min-
416
Removal
416
Installation
416
Restraints
421
Restraints
422
Description - Side Impact Airbag System
422
Operation - Side Impact Airbag System
422
Warning
422
Warning - Airbag Deployment Zones - Police
424
Diagnosis and Testing - Airbag System
425
Standard Procedure Standard Procedure - Handling Airbags
426
Standard Procedure - Service after an Airbag Deployment
426
Child Restraint Anchor Description
427
Operation
428
Removal
428
Installation
428
Clock Spring
428
Description
428
Standard Procedure - Clock Spring Centering
428
Installation
430
Child Tether Cup Removal
428
Child Tether Cup Cover Removal
428
Driver Airbag Description
430
Operation
430
Removal
431
Installation
431
Driver Airbag Trim Cover Removal
431
Front Seat Belt & Retractor Removal
434
Installation
435
Occupant Restraint Controller Description
435
Occupant Restraint Controller
435
Installation
436
Impact Sensor Description
435
Operation
435
Occupant Restraint Controller - 6 Passenger Vehicles Removal
436
Installation
437
Passenger Airbag Description
437
Operation
437
Removal
440
Rear Seat Belt & Retractor Removal
440
Installation
440
Rear Seat Belt & Retractor - Center Removal
441
Installation
441
Seat Airbag Description
442
Operation
442
Removal
442
Installation
443
Seat Airbag Wiring Harness Removal
443
Installation
444
Seat Belt Buckle - Rear Seat Removal
445
Installation
445
Seat Belt Buckle - Front Seat Center Occupied - Concorde/Intrepid Removal
445
Side Impact Airbag Control Module Description
446
Operation
446
Removal
446
Installation
447
Speed Control
449
Speed Control
450
Description
451
Operation
451
Diagnosis and Testing - Road Test
451
Specifications - Torque
451
Cable Description
452
Operation
452
Removal Removal - 2.7L
452
Removal - 3.5L
452
Installation Installation - 2.7L
452
Speed Control
452
Description
452
Installation - 3.5L
452
Servo Description
453
Operation
453
Removal
453
Installation
453
Switch Description
453
Installation
454
Vacuum Reservoir Description
454
Operation
454
Removal
454
Vehicle Theft Security
455
Vehicle Theft Security
456
Operation
456
Diagnosis and Testing
456
Diagnosis and Testing - Vehicle Theft Security System
457
Decklid Security Switch Removal
457
Installation
457
Vehicle Theft Security
457
Transponder Key Description
458
Operation
459
Standard Procedure - Transponder Programming
459
Skis Indicator Lamp Description
458
Operation
458
Vtss Indicator Description
459
Operation
460
Wipers/Washers
461
Wipers/Washers Description
462
Operation
462
Diagnosis and Testing Diagnosis and Testing - Intermittent Wipers
462
Diagnosis and Testing - Windshield Washers
463
Diagnosis and Testing - Wiper System Conditions
466
Headlamp Washers - Export Description
468
Operation
469
Diagnosis and Testing - Headlamp Washer - Export
469
Standard Procedure - Headlamp Washer System Priming - Export
473
Headlamp Washer Hoses - Export Removal
473
Installation
473
Headlamp Washer Nozzle - Export Removal
474
Installation
474
Headlamp Washer Pump - Export Removal
474
Installation
475
Washer Fluid Level Switch Removal
475
Washer Fluid Level Switch - Intrepid Removal
475
Washer Hoses Removal
475
Installation
476
Washer Pump Motor Removal
476
Washer Pump Motor - Intrepid Removal
476
Washer Nozzle Removal
476
Washer Reservoir
477
Removal
477
Installation
477
Washer Reservoir - Intrepid
478
Removal
478
Installation
478
Washer Reservoir Filler Tube
478
Wiper Arms
479
Standard Procedure - Wiper Arm Alignment
479
Removal
479
Installation
479
Wiper Blades Description
479
Operation
479
Wiper Linkage Removal
480
Wiper Blade Element Removal
480
Installation
480
Wiper Module Removal
481
Installation
481
Wiper Motor
482
Diagnosis and Testing - Wiper Motor
482
Removal
486
Installation
486
Wiper Switch
487
8W-01 Wiring Diagram Information
491
Wiring Diagram Information
492
Description - Circuit Information
495
Description - Circuit Functions
496
Description - Section Identification and Information
496
Description - Connector, Ground and Splice Information
497
Warning Warnings - General
497
Diagnosis and Testing - Wiring Harness
497
Standard Procedure Standard Procedure - Electrostatic Discharge (Esd) Sensitive Devices
498
Standard Procedure - Testing for Continuity
499
Standard Procedure - Testing of Voltage Potential
499
Wiring Diagram Information
499
Standard Procedure - Testing for Ashort to Ground
499
Standard Procedure - Testing for Ashort to Ground on Fuses Powering Several Loads
500
Standard Procedure - Testing for Avoltage Drop
500
Wiring/Terminal
500
Connector Removal
501
Installation
501
Diode Removal
504
Installation
504
Terminal Removal
504
Standard Procedure - Wire Splicing
505
8W-97 Power Distribution
947
Cigar Lighter/Power Outlet Description
948
Operation
949
Removal
949
Installation
949
Power Distribution
948
Description
948
Operation
948
Standard Procedure - Cigar Lighter/ Power Outlet Customer Preference
948
Iod Fuse Description
949
Power Distribution Center
951
Operation
951
Removal
951
Installation
951
Junction Block
951
Engine
953
Engine 3.5L
956
Diagnosis and Testing
957
Diagnosis - Introduction
957
Diagnosis and Testing - Engine
957
Diagnosis and Testing - Engine Diagnosis - Mechanical
958
Diagnosis and Testing - Engine Diagnosis - Performance
960
Diagnosis and Testing - Cylinder Combustion Pressure Leakage Test
962
Diagnosis and Testing - Cylinder Compression Pressure Test
962
Standard Procedure
962
Place Gaskets and Sealers
962
Standard Procedure - Engine Gasket Surface Preparation
963
Standard Procedure - Repair of Damaged or Worn Threads
963
Standard Procedure - Engine Core and Oil Gallery Plugs
964
Standard Procedure - Hydrostatic Locked Engine
964
Standard Procedure - Measuring Bearing Clearance Using Plastigage
965
Removal - Engine Assembly
965
Installation - Engine Assembly
966
Specifications 3.5L Engine
967
Torque
970
3.5L Engine
971
Air Cleaner Element
974
Removal
974
Installation
974
Cylinder Head Description
975
Diagnosis and Testing-Cylinder Head Gasket
975
Removal
975
Cleaning
976
Inspection
976
Installation
976
Camshaft(S) Description
978
Operation
978
Standard Procedure - Measuring Camshaft End Play
978
Removal
978
Cleaning
979
Inspection
979
Installation
979
Camshaft Oil Seal(S) Removal
978
Installation
978
Cylinder Head Cover(S)
980
Removal
980
Installation
980
Intake/Exhaust Valves & Seats
981
Description
981
Standard Procedure - Valve and Valve Seat Refacing
981
Removal
982
Cleaning
983
Inspection
983
Inspection - Valve Guides
983
Inspection - Valves
983
Installation
983
Rocker Arm / Adjuster Assembly
984
Description
984
Description - Rocker Arm
984
Description - Rocker Arm Shafts
984
Diagnosis and Testing
984
Diagnosis
984
Standard Procedure - Hydraulic Lash Adjuster Bleeding
986
Removal
986
Disassembly
987
Inspection
987
Assembly
988
Installation
988
Valve Stem Seals
989
Spark Plug Tube
989
Removal
989
Installation
989
Valve Springs
990
Description
990
Removal
990
Removal - Cylinder Head off
990
Removal - Cylinder Head on
990
Installation
991
Installation - Cylinder Head off
991
Installation - Cylinder Head on
992
Engine Block Description
992
Standard Procedure - Cylinder Bore Honing
992
Cleaning
993
Inspection
993
Crankshaft Description
994
Standard Procedure - Crankshaft End Play
995
Removal
995
Inspection
995
Installation
996
Connecting Rod Bearings
994
Rods and Bearings
994
Crankshaft Main Bearings
997
Standard Procedure - Crankshaft
997
Main Bearing Fitting
997
Removal
999
Installation
999
Crankshaft Oil Seal - Front
1000
Removal
1000
Installation
1001
Crankshaft Oil Seal - Rear
1001
Removal
1001
Crankshaft Rear Oil Seal Retainer Removal
1002
Installation
1002
Piston & Connecting Rod Description
1003
Standard Procedure - Fitting Pistons
1003
Installation
1004
Flex Plate
1003
Removal
1003
Installation
1003
Piston Rings
1006
Standard Procedure - Piston Ring Fitting
1006
Removal
1007
Installation
1007
Vibration Damper
1008
Removal
1008
Installation
1009
Structural Collar / Cover Removal
1008
Installation
1008
Engine Mounting Description
1009
Inspection
1010
Left Mount
1010
Removal
1010
Installation
1010
Rear Mount Removal
1011
Installation
1011
Right Mount Removal
1011
Lubrication Description
1012
Operation
1012
Diagnosis and Testing
1012
Leak Inspection
1012
Diagnosis and Testing - Checking Engine Oil Pressure
1013
Oil Description
1014
Standard Procedure
1014
Level Check
1014
Standard Procedure - Engine Oil and Filter Change
1014
Oil Cooler & Lines
1014
Description
1014
Operation
1014
Removal
1015
Installation
1015
Oil Pan Removal
1016
Installation
1017
Oil Filter Removal
1016
Installation
1016
Oil Pressure Switch
1018
Description
1018
Operation
1018
Removal
1018
Oil Pressure Relief Valve Removal
1018
Inspection
1018
Installation
1018
Oil Pump Removal
1019
Disassembly
1019
Cleaning
1020
Inspection
1020
Assembly
1021
Installation
1022
Intake Manifold
1022
Description
1022
Diagnosis and Testing - Intake Manifold Leaks
1023
Intake Manifold - Upper
1023
Removal
1023
Inspection
1025
Installation
1025
Intake Manifold - Lower Removal
1026
Inspection
1026
Installation
1026
Exhaust Manifold - Right Removal
1028
Inspection
1029
Installation
1029
Exhaust Manifold Description
1028
Exhaust Manifold - Left Removal
1030
Inspection
1030
Installation
1030
Valve Timing
1030
Description
1030
Standard Procedure - Valve Timing Verification
1031
Timing Belt Cover(S) - Front
1031
Removal
1031
Installation
1032
Timing Belt Cover(S) - Rear Removal
1032
Installation
1034
Timing Belt Tensioner & Pulley
1034
Removal
1034
Removal - Tensioner
1034
Removal - Tensioner Pulley Assembly
1034
Inspection
1034
Assembly
1034
Inspection - Tensioner
1034
Inspection - Tensioner Pulley Assembly
1034
Installation - Tensioner Pulley
1034
Installation - Tensioner
1035
Timing Belt and Sprockets
1035
Removal
1035
Removal - Timing Belt
1035
Removal - Camshaft Sprockets
1036
Removal - Crankshaft Sprocket
1038
Inspection - Timing Belt
1038
Installation
1038
Installation - Timing Belt
1038
Installation - Camshaft Sprockets
1039
Installation - Crankshaft Sprocket
1041
Exhaust System
1043
Exhaust System
1045
Diagnosis and Testing
1045
Diagnosis and Testing - Exhaust System Restriction Check
1045
Removal - Exhaust System
1046
Inspection
1046
Installation - Exhaust System
1046
Adjustments
1047
Specifications
1047
Torque
1047
Special Tools
1048
Exhaust System
1048
Catalytic Converter(S)
1048
Description
1048
Operation
1048
Inspection
1049
Catalytic Converter - Right
1049
Removal - Right Side
1049
Installation - Right Side
1051
Exhaust System
1049
Catalytic Converter - Left
1051
Removal - Left Side
1051
Installation - Left Side
1052
Heat Shields Description
1052
Operation
1052
Muffler/Front Resonator Assembly Removal
1052
Installation
1052
Resonator - Left Rear Removal
1052
Resonator - Right Rear (300M Special)
1053
Removal
1053
Installation
1053
Frame & Bumpers
1055
Front Bumper Reinforcement
1056
Removal
1056
Front Fascia
1056
Removal - Intrepid
1056
Installation
1057
Installation - Intrepid
1057
Rear Fascia
1057
Removal
1057
Rear Bumper Removal
1057
Rear Fascia - Intrepid
1058
Removal - Intrepid
1058
Installation - Intrepid
1058
Frame
1058
Specifications
1058
Frame Dimensions
1058
Specifications - Torque
1063
Engine Cradle Crossmember
1063
Removal
1063
Installation
1063
Front Tow Eye
1063
Installation
1064
Rear Crossmember Description
1064
Operation
1064
Removal
1064
Disassembly
1066
Assembly
1066
Installation
1067
Front Tow Hook Bracket Removal
1064
Rear Tow Eye Removal
1069
Installation
1069
Fuel System
1071
Fuel Delivery
1072
Fuel Delivery Description
1072
Operation
1072
Diagnosis and Testing - Fuel Delivery System
1072
Standard Procedure - Fuel System Pressure Release Procedure
1072
Specifications
1072
Fuel System Pressure
1072
Fuel Tank Capacity
1072
Torque
1072
Special Tools
1073
Fuel
1073
Fuel Level Sending Unit / Sensor
1073
Removal
1074
Installation
1074
Flow Management Valve
1073
Description
1073
Operation
1073
Fuel Lines
1075
Description - Fuel Lines/Hoses and Clamps
1075
Standard Procedure - Hoses and Clamp
1075
Fuel Delivery
1076
Operation
1077
Removal
1077
Installation
1077
Fuel Pressure Regulator
1076
Description
1076
Operation
1076
Fuel Pump Description
1076
Fuel Pump Module
1077
Fuel Rail
1078
Description
1078
Operation
1078
Removal - 2.7/3.5L
1078
Installation - 2.7L
1079
Installation - 3.5L
1079
Fuel Tank
1079
Description
1079
Operation
1079
Removal
1079
Installation
1079
Fuel Tank Filler Tube
1082
Removal
1082
Installation
1082
Inlet Filter Removal
1082
Quick Connect Fitting Standard Procedure - Quick-Connect Fittings
1082
Fuel Tank Vent Tube
1082
Fuel Injection
1085
Fuel Injection
1086
Operation - Injection System
1086
Operation - Modes of Operation
1086
FUEL CORRECTION or ADAPTIVE MEMORIES
1088
Programmable Communications Interface (Pci) Bus
1089
System Diagnosis
1090
Torque Management
1090
Specifications
1090
Torque
1090
Special Tools
1091
Accelerator Pedal
1091
Removal
1091
Installation
1092
Fuel
1091
Crankshaft Position Sensor Description
1092
Operation
1093
Removal
1093
Installation
1093
Engine Speed Sensor
1093
Description
1093
Fuel Injector
1093
Removal - 2.7L
1094
Removal - 3.5L
1094
Installation - 2.7L
1095
Installation - 3.5L
1095
Idle Air Control Motor Description
1095
Operation
1096
Installation - 2.7L
1096
Installation - 3.5L
1096
Removal - 2.7L
1096
Removal - 3.5L
1096
Fuel Pump Relay Description
1095
Operation
1095
Map Sensor Description
1097
Operation
1097
Installation - 2.7L
1099
Installation - 3.5L
1099
Removal - 2.7L
1099
Removal - 3.5L
1099
Inlet Air Temperature Sensor
1097
Removal
1097
Installation
1097
Manifold Tune Valve Removal - 3.5L
1097
Installation - 3.5L
1097
O2 Sensor
1099
Description
1099
Operation
1100
REMOVAL - DOWNSTREAM 1/2 or 2/2
1101
REMOVAL - UPSTREAM 1/1 or 2/1
1101
Installation - Downstream 1/2, 2/2
1102
INSTALLATION - UPSTREAM 1/1 or 2/1
1102
Short Runner Valve Description
1102
Operation
1102
Removal - 3.5L
1102
Installation - 3.5L
1103
Throttle Body Description
1103
Operation
1103
Removal - 2.7L
1103
Removal - 3.5L
1103
Installation - 2.7L
1104
Installation - 3.5L
1104
Throttle Position Sensor Description
1104
Operation
1104
Installation - 2.7L
1105
Installation - 3.5L
1105
Removal - 2.7L
1105
Removal - 3.5L
1105
Throttle Control Cable
1104
Removal
1104
Installation
1104
Steering
1107
Caution
1108
Diagnosis and Testing
1108
Diagnosis and Testing - Steering
1110
Diagnosis Charts
1110
Diagnosis and Testing - Speed Proportional Power Steering
1116
Power Steering Fastener Torque
1116
Specifications
1116
Power Steering
1117
Special Tools
1117
Steering Column Fastener Torque
1117
Column
1118
Column Description
1119
Column
1119
Diagnosis and Testing - Steering
1120
Installation - Steering Column
1127
Ignition Switch Removal
1130
Installation
1130
Key/Lock Cylinder
1131
Description
1131
Operation
1131
Removal
1131
Intermediate Shaft
1131
Diagnosis and Testing - Steering
1131
Column Intermediate Shaft
1131
Lock Cylinder Housing
1132
Installation
1132
Removal
1132
Installation
1133
Shroud - Lower Removal
1134
Installation
1135
Shroud - Upper
1135
Removal
1135
Steering Wheel
1136
Installation
1137
Steering Coupling
1136
Diagnosis and Testing - Steering
1136
Column Shaft Upper Coupler
1136
Removal
1136
Installation
1136
Steering Column Gear Shift Lever
1137
Removal
1137
Installation
1139
Table of Contents
1141
Operation - Power Steering Gear
1143
Operation - Speed Proportional Steering Gear
1143
Removal - Power Steering Gear
1143
Steering Gear
1143
Assembly- Power Steering Gear (Housing Bushings)
1149
Disassembly - Power Steering Gear (Housing Bushings)
1149
Installation - Power Steering Gear
1149
Speed Proportional Steering Solenoid
1151
Description - Solenoid Control Valve
1151
Operation - Solenoid Control Valve
1151
Removal - Solenoid Control Valve
1151
Installation - Solenoid Control Valve
1152
Tie Rod - Inner
1153
Removal - Inner Tie Rod
1153
Installation - Inner Tie Rod
1155
Tie Rod - Outer
1156
Diagnosis and Testing - Outer Tie Rod Socket End Play
1156
Removal - Outer Tie Rod
1157
Installation - Outer Tie Rod
1157
Bushing - Inner Tie Rod
1158
Removal - Inner Tie Rod Bushing
1158
Installation - Inner Tie Rod Bushing
1160
Table of Contents
1164
Pump
1165
Operation
1165
Standard Procedure - Power Steering Pump Initial Operation
1165
Removal - Pump (2.7L Engine)
1166
Removal - Pump (3.5L Engine)
1167
Assembly - Pump (Pulley)
1169
Installation - Pump (2.7L Engine)
1170
Installation - Pump (3.5L Engine)
1170
Disassembly - Pump (Pulley)
1169
Description
1171
Fluid Cooler
1171
Operation
1171
Installation
1172
Removal
1172
Specifications
1171
Power Steering Pump Flow
1171
Standard Procedure - Power Steering Fluid Level Checking
1171
Hoses Description
1173
Operation
1173
Removal - Pressure and Return Hoses
1173
Installation - Pressure and Return Hoses
1177
Reservoir Description
1178
Operation
1178
Engine
1179
Removal - Reservoir (2.7L Engine)
1179
Removal - Reservoir (3.5L Engine)
1179
Installation - Reservoir (3.5L Engine)
1180
Transaxle
1181
42Le Automatic Transaxle
1182
Operation
1184
Diagnosis and Testing
1184
Diagnosis and Testing - Road Test
1185
Diagnosis and Testing - Hydraulic Pressure Tests
1186
Diagnosis and Testing - Clutch Air Pressure Tests
1188
Diagnosis and Testing - Fluid Leakage
1188
Standard Procedure - Aluminum Thread Repair
1190
Removal
1190
Disassembly
1191
Assembly
1208
Installation
1226
Schematics and Diagrams - 42Le Transaxle
1227
Specifications
1240
42Le Automatic Transaxle
1240
Special Tools
1243
42Le Automatic Transaxle
1243
Accumulator Description
1249
Autostick Switch Description
1250
Bearing Adjustment Procedures
1251
Master Shim Chart
1251
Driving Clutches Description
1253
Final Drive
1253
Disassembly
1254
Assembly / Bearing Adjustment Procedure
1262
Standard Procedure - Fluid/Filter Service
1277
Standard Procedure - Differential Sump Drain and Refill
1278
Gear Shift Cable - Column
1279
Installation
1281
Adjustment
1282
Gear Shift Cable - Floor Removal
1283
Installation
1284
Adjustment
1285
Holding Clutches
1285
Input Clutch Assembly
1286
Assembly
1293
Oil Pump Description
1302
Disassembly
1303
Assembly
1304
Planetary Geartrain
1304
Seal - Stub Shaft (Long)
1304
Seal - Stub Shaft (Short) Removal
1306
Seal - Transfer Shaft Removal
1307
Shift Interlock Cable
1309
Adjustment - Interlock Cable
1312
Seal - Oil Pump Removal
1309
Shift Interlock Mechanism
1313
Removal
1313
Shift Interlock Solenoid Removal
1314
Installation
1315
Shift Interlock System Description
1316
Operation
1317
Diagnosis and Testing - Brake/ Transmission Shift Interlock System
1318
Shift Mechanism
1320
Solenoid/Pressure Switch Assy
1321
Installation
1322
Speed Sensor - Input Description
1323
Torque Converter
1326
Transfer System
1327
Drive Sprocket Height Adjustment Procedure
1328
Transmission Control Relay
1329
Transmission Range Sensor
1330
Valve Body
1332
Operation
1332
Disassembly
1335
Assembly
1340
Installation
1346
Tires/Wheels
1347
Tires/Wheels
1348
Standard Procedure
1351
Standard Procedure - Tire and Wheel Match Mounting
1353
Standard Procedure - Tire and Wheel Rotation
1353
Removal - Tire and Wheel Assembly (Aluminum Wheel)
1354
Removal - Tire and Wheel Assembly (Steel Wheel)
1354
Assembly - Tire and Wheel Assembly with Tpm
1354
Installation - Tire and Wheel Assembly (Steel Wheel)
1355
Disassembly - Tire and Wheel Assembly with Tpm
1354
Tire Pressure Monitoring (Tpm)
1356
Sensor - Tpm
1357
Diagnosis and Testing - Tire Pressure
1357
Standard Procedure - Tire Pressure Sensor Retrain
1357
Removal
1358
Installation
1359
Tires Description Description - Tire
1360
Description - Radial-Ply Tires
1361
Description - Replacement Tires
1361
Description - Spare Tire (Temporary)
1362
Tires/Wheels
1362
Diagnosis and Testing
1362
Diagnosis and Testing - Tire Noise
1362
Diagnosis and Testing - Tire Wear Patterns
1362
Diagnosis and Testing - Tire/Vehicle Lead
1362
Diagnosis and Testing - Tread Wear Indicators
1362
Pressures
1363
Standard Procedure
1363
Standard Procedure - Tire Inflation
1363
Standard Procedure - Tire Pressure for High Speed Operation
1363
Standard Procedure - Tire Leak Repairing
1364
Cleaning - Tires
1364
Wheel Cover
1365
Installation
1366
Wheels
1365
Diagnosis and Testing - Wheel Inspection
1365
Cleaning - Aluminum Wheel Care
1365
Specifications
1365
Wheel Mounting Studs - Front
1367
Wheel Mounting Studs - Rear
1368
Lock Cylinder
1385
Door - Front
1387
Door Removal
1388
Door - Front
1388
Check Strap Removal
1388
Installation
1388
Door Glass Removal
1389
Installation
1389
Adjustments Adjustment
1389
Hinge
1390
Exterior Handle Removal
1390
Installation
1390
Removal
1390
Removal - Door Hinge Double Ended Stud
1390
Installation
1391
Installation - Door Hinge Double Ended Stud
1391
Inside Handle Actuator Bezel Removal
1391
Latch Striker
1392
Removal
1392
Lock Cylinder Removal
1392
Installation
1393
Latch Removal
1392
Installation
1392
Side View Mirror Flag
1393
Removal - with Speaker
1393
Installation - with Speaker
1393
Trim Panel
1393
Removal
1393
Installation
1394
Side View Mirror Flag Removal
1393
Trim Panel - Wood Trim
1395
Removal - Wood Trim
1395
Installation - Wood Trim
1395
Waterdam Removal
1395
Installation
1395
Window Regulator Removal
1396
Installation
1396
Doors - Rear
1397
Check Strap Removal
1397
Installation
1397
Doors - Rear Description
1397
Door Removal
1398
Installation
1398
Door Glass Removal
1398
Adjustment
1399
Latch Removal
1399
Hinge Removal
1399
Installation
1399
Latch Striker Removal
1400
Installation
1400
Trim Panel Removal
1401
Installation
1401
Sail Panel Removal
1402
Installation
1402
Trim Panel - Wood Trim
1402
Removal - Wood Trim
1402
Installation - Wood Trim
1402
Cable - Remote Lock Actuator Removal
1403
Window Regulator Removal
1403
Installation
1403
Exterior
1404
Body Side Moldings
1404
Installation
1404
Removal
1404
Exterior Name Plates
1405
Removal - Double Sided Tape
1405
Removal - Adhesives
1405
Installation - Double Sided Tape
1405
Installation - Adhesives
1405
Cowl Grille and Screen Removal
1405
Installation
1405
Grille Removal Removal - Concorde
1406
Removal - 300 M - Upper
1406
Removal - 300 M - Lower
1406
Installation Installation - Concorde
1406
Installation - 300 M - Lower
1406
Installation - 300 M - Upper
1406
Grille Opening Reinforcement Removal
1406
Installation
1407
Front Strut Tower to Tower Brace Removal
1406
Installation
1406
Front Fender Removal
1407
Rear Wheelhouse Splash Shield Removal
1408
Wheelhouse Splash Shield Removal
1408
Installation
1408
Side View Mirror Removal
1409
Installation
1409
Side View Mirror Glass Removal
1409
Removal/Installation
1410
Hinge
1410
Removal
1410
Installation
1410
Hood Removal
1411
Installation
1411
Latch Removal
1411
Installation
1412
Latch Release Cable Removal
1412
Installation
1413
Support Cylinder Removal
1413
Instrument Panel
1414
Installation
1414
Removal
1414
Cluster Bezel
1415
Dash Silencer Removal
1415
Installation
1415
Glove Box Latch Removal
1416
Glove Box Removal
1416
Installation
1416
Instrument Panel Assembly Removal
1417
Instrument Panel
1421
Installation
1425
Instrument Panel Center Bezel Removal
1426
Installation
1426
Instrument Panel End Cap Removal
1426
Instrument Panel Silencer Removal
1426
Instrument Panel Top Cover Removal
1427
Installation
1427
Upper Right Trim Bezel(300M) Removal
1427
Steering Column Cover Removal
1428
Storage bin - 5 Passenger Vehicles Removal
1428
Installation
1428
Storage bin - 6 Passenger Vehicles Removal
1428
Steering Column Cover Reinforcement Removal
1429
Installation
1429
Interior
1430
A-Pillar Trim Removal
1431
Installation
1431
Assist Handle Removal
1431
Body Vent Removal
1431
B-Pillar Lower Trim Removal
1432
Installation
1432
B-Pillar Upper Trim Removal
1432
Cross Car Beam Removal
1432
Carpets Removal
1433
Installation
1433
Center Console Armrest Lid Assembly Removal
1434
Installation
1434
Center Console Bezel Removal
1434
Center Console Bezel - Wood Trim
1435
Removal - Wood Trim
1435
Installation - Wood Trim
1435
Center Console Cupholder Assembly
1436
Removal - Concord
1436
Installation
1436
Center Console Lid Latch Removal
1436
Center Console Rear Bezel Removal
1436
Center Console Side Panels Removal Removal - Concord
1437
Removal
1437
Installation Installation - Concord
1437
Installation
1437
Door Sill Trim Removal
1437
Floor Console Removal
1437
Installation
1438
Front Door Window Frame Molding Removal
1439
Installation
1439
Headliner Removal
1439
Installation
1440
Roof Structural Membrane Removal
1440
Installation
1441
Lower Quarter Trim Removal
1441
Rear Shelf Trim Panel Removal
1441
Installation
1442
Rear View Mirror Removal
1442
Installation - Rearview Mirror Support Bracket
1442
Rear Seat Grab Handle/Reading Lamp Removal
1443
Installation
1443
Sun Visor Removal
1443
Trunk Lining Removal
1444
Installation
1444
Under Rear Shelf Silencer Removal
1444
Upper Quarter Trim Removal
1444
Wheelhouse Silencer Removal
1445
Installation
1445
Front Armrest
1449
Front Seat
1451
Lumbar Support
1460
Rear Seat Cushion
1465
Glass Panel
1476
Wind Deflector
1479
Opening Dimensions
1488
Heater Core
1608
Fuel Filler Cap
1625
Pcv Valve
1628
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