MAINTENANCE WORK ON CHASSIS AND ENGINE
Installing the lower triple clamp
9.33
2
0 0 2
1
0 0 1
Greasing the steering head bearing
9.34
(EXC EU, EXC AUS, XC‑W ZA)
x
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
–
Push on protective ring
500151-10
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw
Guideline
Screw, top steering head
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws
.
Guideline
Remaining screws, chassis
500149-11
–
Install the front fender. (
–
Refit the headlight mask with the headlight. (
–
Install the fork legs.
–
Tighten screw
Guideline
Screw, top steering stem
–
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
–
Check play of steering head bearing. (
100022-11
x
(EXC SIX DAYS, XC‑W USA)
–
Remove the lower triple clamp.
–
Install the lower triple clamp.
(EXC EU, EXC AUS, XC‑W ZA)
–
Remove the lower triple clamp.
–
Install the lower triple clamp.
800010-10
p. 107)
.
.
M20x1.5
M6
p. 47)
(
p. 42)
x
.
M8
p. 40)
x
(
p. 43)
(
p. 45)
x
(
p. 44)
x
x
(
p. 46)
is correctly positioned.
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
p. 47)
20 Nm
(14.8 lbf ft)
46