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450 XC-W USA
KTM 450 XC-W USA Manuals
Manuals and User Guides for KTM 450 XC-W USA. We have
8
KTM 450 XC-W USA manuals available for free PDF download: Owner's Manual, Setup Instructions, Repair Manual
KTM 450 XC-W USA Owner's Manual (136 pages)
2014
Brand:
KTM
| Category:
Motorcycle
| Size: 4.54 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC Models)
16
Kill Switch (All XC-W Models)
16
Horn Button (All EXC Models)
17
Light Switch (All EXC Models)
17
Light Switch (All XC-W Models)
17
Turn Signal Switch (All EXC Models)
17
Emergency off Switch (EXC AUS)
17
Electric Starter Button (EXC AUS)
18
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
18
Overview of Indicator Lamps (EXC EU, EXC AUS)
18
Overview of Indicator Lamps (EXC SIX DAYS)
18
Overview of Indicator Lamps (All XC-W Models)
18
Opening Filler Cap
19
Closing Filler Cap
19
Idle Speed Adjusting Screw
20
Shift Lever
20
Kick Starter
20
Foot Brake Lever
21
Side Stand
21
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
22
7 Speedometer
23
EXC EU, EXC AUS, All XC-W Models
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Adjusting the Speedometer Functions
24
Setting the Clock
24
Querying Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Unit of Measurement Menu
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
29
Table of Conditions and Menu Activation
30
Exc Six Days
30
Speedometer Overview
30
Activation and Test
31
Setting Kilometers or Miles
31
Setting the Speedometer Functions
31
Setting the Clock
32
Viewing the Lap Time
32
Display Mode SPEED (Speed)
33
Display Mode SPEED/H (Service Hours)
33
Setup Menu
33
Setting the Unit of Measurement
34
Display Mode SPEED/CLK (Time)
34
Setting the Clock
34
Display Mode SPEED/LAP (Lap Time)
35
Viewing the Lap Time
35
Display Mode SPEED/ODO (Odometer)
35
Display Mode SPEED/TR1 (Trip Master 1)
35
Display Mode SPEED/TR2 (Trip Master 2)
36
Setting TR2 (Trip Master 2)
36
Display Mode SPEED/A1 (Average Speed 1)
36
Display Mode SPEED/A2 (Average Speed 2)
37
Display Mode SPEED/S1 (Stop Watch 1)
37
Display Mode SPEED/S2 (Stop Watch 2)
37
Table of Functions
38
Table of Conditions and Menu Activation
39
8 Preparing for Use
40
Advice on First Use
40
Running-In the Engine
41
Preparing the Vehicle for Difficult Riding Conditions
41
Preparing for Rides on Dry Sand
42
Preparing for Rides on Wet Sand
42
Preparing for Rides on Wet and Muddy Surfaces
43
Preparing for Rides at High Temperature and Slow Speed
43
Preparing for Rides at Low Temperature or in Snow
43
9 Riding Instructions
44
Checks and Maintenance Work When Preparing for Use
44
Starting
44
Starting off
45
Shifting, Riding
45
Braking
45
Stopping, Parking
46
Transport
46
Refueling
47
10 Service Schedule
48
Service Work (as Additional Order)
49
11 Tuning the Chassis
50
Checking the Basic Suspension Setting against the Rider's Weight
50
Compression Damping of Shock Absorber
50
Adjusting the Low-Speed Compression Damping of the Shock Absorber
50
Adjusting the High-Speed Compression Damping of the Shock Absorber
51
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring Rear Wheel Sag Unloaded
52
Checking the Static Sag of the Shock Absorber
52
Checking the Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
53
Checking Basic Setting of Fork
54
Adjusting the Compression Damping of the Fork
54
Adjusting the Rebound Damping of the Fork
55
Adjusting the Spring Preload of the Fork (EXC EU, EXC AUS, All XC-W Models)
56
Handlebar Position
56
Adjusting Handlebar Position
56
12 Service Work on the Chassis
58
Raising the Motorcycle with the Lift Stand
58
Removing the Motorcycle from the Lift Stand
58
Bleeding Fork Legs
58
Cleaning the Dust Boots of the Fork Legs
58
Loosening the Fork Protector
59
Positioning the Fork Protector
59
Removing the Fork Legs
59
Installing the Fork Legs
60
Removing the Fork Protector
61
Installing the Fork Protector
61
Removing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
61
Removing the Lower Triple Clamp (EXC SIX DAYS)
62
Installing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
63
Installing the Lower Triple Clamp (EXC SIX DAYS)
65
Checking the Steering Head Bearing Play
66
Adjusting the Play of the Steering Head Bearing (EXC EU, EXC AUS, All XC-W Models)
67
Adjusting the Play of the Steering Head Bearing (EXC SIX DAYS)
67
Greasing the Steering Head Bearing
68
Removing the Front Fender
68
Installing the Front Fender
68
Removing the Shock Absorber
69
Installing the Shock Absorber
69
Removing the Seat
69
Mounting the Seat
70
Removing the Air Filter Box Lid
70
Installing the Air Filter Box Lid
70
Removing the Air Filter
70
Installing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
71
Sealing the Air Filter Box
72
Removing Main Silencer
72
Installing the Main Silencer
72
Changing the Glass Fiber Yarn Filling of the Main Silencer
72
Removing the Fuel Tank
73
Installing the Fuel Tank
74
Checking for Chain Dirt Accumulation
75
Cleaning the Chain
76
Checking the Chain Tension
76
Adjusting the Chain Tension
77
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
77
Checking the Frame
79
Checking the Swingarm
79
Checking the Throttle Cable Routing
79
Checking the Rubber Grip
80
Additionally Securing the Rubber Grip
80
Adjusting the Basic Position of the Clutch Lever
80
Checking/Correcting the Fluid Level of the Hydraulic Clutch
81
Changing the Hydraulic Clutch Fluid
81
Removing the Engine Guard (EXC SIX DAYS, EXC AUS)
82
Installing the Engine Guard (EXC SIX DAYS, EXC AUS)
82
13 Brake System
83
Checking Free Travel of Hand Brake Lever
83
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
83
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
83
Checking the Brake Discs
84
Checking the Brake Fluid Level of the Front Brake
84
Adding Front Brake Fluid
84
Checking the Front Brake Linings
85
Changing the Front Brake Linings
86
Checking the Free Travel of Foot Brake Lever
87
Adjusting the Basic Position of the Foot Brake Lever
87
Checking the Rear Brake Fluid Level
88
Adding Rear Brake Fluid
88
Checking the Rear Brake Linings
89
Changing the Rear Brake Linings
90
14 Wheels, Tires
92
Removing the Front Wheel
92
Installing the Front Wheel
92
Removing the Rear Wheel
93
Installing the Rear Wheel
94
Checking the Tire Condition
94
Checking the Tire Air Pressure
95
Checking Spoke Tension
95
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KTM 450 XC-W USA Owner's Manual (122 pages)
2012
Brand:
KTM
| Category:
Motorcycle
| Size: 4.99 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of Vehicle, Front Left (Example)
9
View of Vehicle, Rear Right (Example)
10
Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch (All XC-W Models)
13
Kill Switch (All EXC Models)
13
Horn Button (All EXC Models)
14
Light Switch (All EXC Models)
14
Turn Signal Switch (All EXC Models)
14
Emergency off Switch (EXC AUS)
14
Electric Starter Button (EXC AUS)
14
Electric Starter Button (EXC EU, EXC SIX DAYS, All XC-F Models)
15
Map-Select Switch for the Basic Setting (EXC SIX DAYS)
15
Map-Select Switch for Vehicle Operation (EXC SIX DAYS)
15
Light Switch (All XC-W Models)
15
Overview of Indicator Lamps (All XC-W Models)
15
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
16
Speedometer Activation and Test
16
Tripmaster Switch
16
Setting Kilometers or Miles
17
Setting the Clock
17
Adjusting the Speedometer Functions
18
Querying Lap Time
18
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Operating Hours)
19
Display Mode SPEED/CLK (Clock)
19
Display Mode SPEED/LAP (Lap Time)
19
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
20
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
21
Display Mode SPEED/S2 (Stop Watch 2)
21
Opening Filler Cap
22
Closing Filler Cap
23
Idle Speed Adjusting Screw
23
Shift Lever
23
Kick Starter
24
Foot Brake Lever
24
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
25
Unlocking the Steering (All EXC Models)
25
Preparing for Use
26
Advice on First Use
26
Running-In the Engine
27
Preparing the Vehicle for Difficult Riding Conditions
27
Preparing for Rides on Dry Sand
28
Preparing for Rides on Wet Sand
28
Preparing for Rides on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
29
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks and Maintenance Work When Preparing for Use
31
Starting
31
Starting off
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Service Work (as Additional Order)
36
Tuning the Chassis
37
Checking the Basic Suspension Setting against the Rider's Weight
37
Compression Damping of Shock Absorber
37
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Rebound Damping of the Shock Absorber
38
Measuring Rear Wheel Sag Unloaded
39
Checking the Static Sag of the Shock Absorber
39
Checking the Riding Sag of the Shock Absorber
39
Adjusting the Spring Preload of the Shock Absorber
40
Adjusting the Riding Sag
40
Checking Basic Setting of Fork
41
Adjusting the Compression Damping of the Fork
41
Adjusting the Rebound Damping of the Fork
41
Adjusting the Spring Preload of the Fork
42
Handlebar Position
42
Adjusting Handlebar Position
42
Service Work on the Chassis
44
Raising the Motorcycle with the Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protection
45
Removing the Fork Legs
45
Installing the Fork Legs
46
Removing the Fork Protector
46
Installing the Fork Protector
47
Removing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
47
Removing the Lower Triple Clamp X (EXC SIX DAYS)
47
Installing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
48
Installing the Lower Triple Clamp (EXC SIX DAYS)
50
Checking the Steering Head Bearing Play
51
Adjusting the Play of the Steering Head Bearing (EXC EU, EXC AUS, All XC-W Models)
52
Adjusting the Play of the Steering Head Bearing (EXC SIX DAYS)
52
Greasing the Steering Head Bearing
52
Removing the Shock Absorber
53
Installing the Shock Absorber
53
Removing the Front Fender
53
Installing the Front Fender
53
Removing the Seat
54
Mounting the Seat
54
Removing the Air Filter Box Lid
54
Installing the Air Filter Box Lid
54
Removing the Air Filter
54
Installing the Air Filter
55
Cleaning the Air Filter and Air Filter Box
55
Removing Main Silencer
56
Installing the Main Silencer
56
Changing the Glass Fiber Yarn Filling of the Main Silencer
56
Silencer X
56
Removing the Fuel Tank
57
Installing the Fuel Tank
58
Checking for Chain Dirt Accumulation
59
Cleaning the Chain
59
Checking the Chain Tension
60
Adjusting the Chain Tension
60
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
61
Adjusting the Chain Guide
63
Checking the Frame
63
Checking the Swingarm
63
Checking the Throttle Cable Routing
64
Checking the Rubber Grip
64
Additionally Securing the Rubber Grip
64
Adjusting the Basic Position of the Clutch Lever
64
Checking the Fluid Level of the Hydraulic Clutch
65
Changing the Hydraulic Clutch Fluid
65
Removing the Engine Guard (EXC SIX DAYS, EXC AUS)
66
Installing the Engine Guard (EXC SIX DAYS, EXC AUS)
66
Brakes
67
Checking Free Travel of Hand Brake Lever
67
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
67
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
67
Checking the Brake Discs
68
Checking the Front Brake Fluid Level
68
Adding Front Brake Fluid
68
Checking the Front Brake Linings
69
Changing the Front Brake Linings
69
Checking the Free Travel of Foot Brake Lever
71
Adjusting the Basic Position of the Foot Brake Lever
71
Checking the Rear Brake Fluid Level
72
Adding Brake Fluid to the Rear Brake Circuit
72
Checking the Rear Brake Linings
73
Changing the Rear Brake Linings
74
Wheels, Tires
76
Removing the Front Wheel
76
Installing the Front Wheel
76
Removing the Rear Wheel
77
Installing the Rear Wheel
77
Checking the Tire Condition
78
Checking Tire Air Pressure
79
Checking Spoke Tension
79
Electrical System
81
Removing the Battery
81
Installing the Battery
81
Charging the Battery
81
Changing the Main Fuse
82
Changing the Fuses of Individual Power Consumers
83
Changing the Fuse of the Radiator Fan
84
Removing Headlight Mask with Headlight
85
Refitting the Headlight Mask with the Headlight
85
Changing the Headlight Bulb
85
Checking the Headlight Setting
86
Adjusting the Headlight Range
86
Changing the Speedometer Battery
86
KTM 450 XC-W USA Owner's Manual (118 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.28 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (All XC-W Models)
13
Short Circuit Button (All EXC Models)
13
Emergency off Switch (EXC AUS)
13
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W, XC-W SIX DAYS)
14
Electric Starter Button (EXC AUS)
14
Light Switch (All EXC Models)
14
Light Switch (All XC-W Models)
14
Horn Button (All EXC Models)
14
Flasher Switch (All EXC Models)
15
Overview of Indicator Lamps (All EXC Models)
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
16
Setting Kilometers or Miles
16
Setting the Clock
16
Adjusting the Speedometer Functions
17
Querying the Lap Time
17
SPEED Display Mode (Speed)
18
Display Mode SPEED/H (Service Hours)
18
Display Mode SPEED/CLK (Clock)
18
Display Mode SPEED/LAP (Lap Time)
18
Display Mode SPEED/ODO (Odometer)
19
Display Mode SPEED/TR1 (Trip Master 1)
19
Display Mode SPEED/TR2 (Trip Master 2)
19
Disply Mode SPEED/A1 (Average Speed 1)
20
Display Mode SPEED/A2 (Average Speed 2)
20
Display Mode SPEED/S1 (Stop Watch 1)
20
Display Mode SPEED/S2 (Stop Watch 2)
20
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (EXC AUS, XC-W, XC-W SIX DAYS)
22
Choke (EXC EU, EXC SIX DAYS)
23
Shift Lever
23
Foot Brake Pedal
23
Kick Starter
23
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
24
Unlocking the Steering (All EXC Models)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running-In the Engine
27
Preparing Vehicle for Arduous Riding Conditions
27
Preparing for Riding on Dry Sand
27
Preparing for Riding on Wet Sand
28
Preparing for Riding on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
30
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks before Putting into Operation
31
Starting
31
Starting up
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
36
Important Checks and Maintenance Work to be Carried out by the Rider
37
Maintenance Work on Chassis and Engine
38
Jacking up the Motorcycle
38
Removing the Motorcycle from the Work Stand
38
Checking the Basic Suspension Setting with the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking Static Sag of Shock Absorber
40
Checking Riding Sag of Shock Absorber
41
Adjusting Spring Preload of the Shock Absorber
41
Adjusting Riding Sag
42
Removing the Shock Absorber
42
Installing the Shock Absorber
42
Checking Basic Setting of Fork
43
Adjusting the Compression Damping of the Fork
43
Adjusting Rebound Damping of Fork
43
Adjusting Spring Preload of the Fork
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protector
45
Checking Steering Head Bearing Play
45
Adjusting Play of Steering Head Bearing (EXC EU, EXC AUS, XC-W ZA)
46
Adjusting Play of Steering Head Bearing (EXC SIX DAYS, XC-W SIX DAYS, XC-W USA)
46
Removing the Fork Legs
46
Installing Fork Legs
47
Removing the Fork Protector
48
Installing the Fork Protector
48
Removing the Front Fender
48
Installing the Front Fender
48
Removing Headlight Mask with Headlight (All EXC Models, All 450/530 XC-W Models)
48
Refitting the Headlight Mask with the Headlight (All EXC Models, All 450/530 XC-W Models)
49
Removing the Start Number Plate (400 XC-W USA)
49
Installing the Start Number Plate (400 XC-W USA)
49
Handlebar Position
50
Adjusting Handlebar Position
50
Checking Throttle Cable Route
50
Checking the Play in the Throttle Cable
51
Adjusting the Play in the Throttle Cable
51
Checking for Chain Dirt Accumulation
51
Cleaning the Chain
52
Checking the Chain Tension
52
Checking Chain Tension When Fitting Rear Wheel
53
Checking the Rear Sprocket/Engine Sprocket for Wear
53
Checking Chain Wear
53
Adjusting Chain Tension
54
Adjusting Chain Tension - after Checking
55
Adjusting Chain Tension - Fitting Rear Wheel
55
Adjusting Chain Guide
56
Checking Brake Discs
56
Checking Free Travel of Hand Brake Lever
56
Adjusting Basic Position of Hand Brake Lever (All XC-W Models)
57
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
57
Checking the Brake Fluid Level of the Front Brake
57
Topping up the Front Brake Fluid
58
Checking the Front Brake Linings
59
Changing the Front Brake Linings
59
Checking Free Play of Foot Brake Lever
61
Adjusting Basic Position of Foot Brake Lever
61
Checking Rear Brake Fluid Level
61
Adding Brake Fluid to the Rear Brake Circuit
62
Checking Rear Brake Linings
62
Changing Rear Brake Linings
63
Removing Front Wheel
64
Fitting Front Wheel
65
Removing the Rear Wheel
66
Fitting Rear Wheel
66
Checking the Tire Condition
67
Checking Tire Air Pressure
68
Checking Spoke Tension
68
Removing the Battery
69
Installing the Battery
69
Recharging the Battery
69
Removing a Fuse
70
Installing the Fuse
70
Checking the Headlight Adjustment (All EXC Models, All 450/530 XC-W Models)
71
Adjusting the Beam Width of the Headlight (All EXC Models, All 450/530 XC-W Models)
71
Removing the Seat
71
Mounting the Seat
72
Removing the Fuel Tank
72
Installing the Fuel Tank
73
Cooling System
73
Checking the Anti-Freeze and Coolant Level
74
Checking the Coolant Level
74
Draining Coolant
75
Refilling Coolant
75
Glass Fiber Yarn Filling of Main Silencer
76
Removing Main Silencer
76
Installing the Main Silencer
76
Removing the Air Filter Box Lid
76
Installing the Air Filter Box Lid
76
Removing the Air Filter
77
Installing the Air Filter
77
Cleaning Air Filter
77
Adjusting Basic Position of Clutch Lever
78
Checking the Fluid Level of Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
78
Checking the Basic Position of the Shift Lever
79
Adjusting the Basic Position of the Shift Lever
79
Carburetor - Idle
80
Carburetor - Adjusting Idle
80
Emptying the Carburetor Float Chamber
81
Checking Engine Oil Level
82
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
82
Draining Engine Oil, Cleaning Engine Oil Screen
82
Removing the Oil Filter
83
Installing the Oil Filter
83
Filling up with Engine Oil
84
Topping up Engine Oil
84
Checking the Gear Oil Level
85
Changing Gear Oil, Cleaning Gear Oil Screen
85
Draining Gear Oil, Cleaning Gear Oil Screen
85
Filling up with Gear Oil
86
Adding Gear Oil
86
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KTM 450 XC-W USA Owner's Manual (115 pages)
2009 year
Brand:
KTM
| Category:
Motorcycle
| Size: 3.6 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Operating Elements
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (All XC-W Models)
13
Short Circuit Button (All EXC Models)
13
Emergency off Switch (EXC AUS)
13
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
14
Electric Starter Button (EXC AUS)
14
Light Switch (All EXC Models)
14
Light Switch (All XC-W Models)
14
Horn Button (All EXC Models)
14
Flasher Switch (All EXC Models)
15
Overview of Indicator Lamps (All EXC Models)
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
16
Setting Kilometers or Miles
16
Setting the Clock
16
Adjusting the Speedometer Functions
17
Querying the Lap Time
17
SPEED Display Mode (Speed)
18
SPEED/H Display Mode (Service Hours)
18
SPEED/CLK Display Mode (Time)
18
SPEED/LAP Display Mode (Lap Time)
18
SPEED/ODO Display Mode (Odometer)
19
SPEED/TR1 Display Mode (Trip Master 1)
19
SPEED/TR2 Display Mode (Trip Master 2)
19
SPEED/A1 Display Mode (Average Speed 1)
20
SPEED/A2 Display Mode (Average Speed 2)
20
SPEED/S1 Display Mode (Stop Watch 1)
20
SPEED/S2 Display Mode (Stop Watch 2)
20
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (EXC AUS, XC-W)
22
Choke (EXC EU, EXC SIX DAYS)
23
Shift Lever
23
Foot Brake Pedal
23
Kickstarter
23
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
24
Unlocking the Steering (All EXC Models)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running in the Engine
27
Riding Instructions
28
Checks before Putting into Operation
28
Starting
28
Starting up
29
Shifting, Riding
29
Braking
29
Stopping, Parking
30
Refueling
30
Service Schedule
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
33
Important Checks and Maintenance Work to be Carried out by the Rider
33
Maintenance Work on Chassis and Engine
35
Jacking up the Motorcycle
35
Removing the Motorcycle from the Work Stand
35
Checking the Basic Chassis Setting with the Rider's Weight
35
Compression Damping of Shock Absorber
35
Adjusting High-Speed Compression Damping of the Shock Absorber
35
Adjusting the Low-Speed Compression Damping of the Shock Absorber
36
Adjusting Rebound Damping of the Shock Absorber
36
Measuring Rear Wheel Sag Unloaded
37
Checking Static Sag of the Shock Absorber
37
Checking the Riding Sag of the Shock Absorber
38
Adjusting Spring Preload of the Shock Absorber
38
Adjusting Riding Sag
39
Removing the Shock Absorber
39
Installing the Shock Absorber
39
Checking Basic Setting of Fork
40
Adjusting Compression Damping of Fork
40
Adjusting Rebound Damping of Fork
40
Adjusting Spring Preload of the Fork
41
Bleeding Fork Legs
41
Cleaning Dust Boots of Fork Legs
41
Loosening the Fork Protection
42
Positioning the Fork Protection
42
Checking Play of Steering Head Bearing
42
Adjusting Play of Steering Head Bearing (EXC EU, EXC AUS, XC-W ZA)
43
Adjusting Play of Steering Head Bearing (EXC SIX DAYS, XC-W USA)
43
Removing the Fork Legs
44
Installing the Fork Legs
44
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Lower Triple Clamp (EXC SIX DAYS, XC-W USA)
45
Removing the Lower Triple Clamp (EXC EU, EXC AUS, XC-W ZA)
46
Installing the Lower Triple Clamp (EXC SIX DAYS, XC-W USA)
47
Installing the Lower Triple Clamp (EXC EU, EXC AUS, XC-W ZA)
48
Greasing the Steering Head Bearing
48
Dismounting the Front Fender
49
Installing the Front Fender
49
Removing Headlight Mask with Headlight (EXC, EXC SIX DAYS, XC-W ZA)
49
Refitting the Headlight Mask with the Headlight (EXC, EXC SIX DAYS, XC-W ZA)
49
Dismount the Start Number Plate (XC-W USA)
50
Installing the Start Number Plate (XC-W USA)
50
Handlebar Position
50
Adjusting Handlebar Position
50
Checking Gas Bowden Cable Route
52
Checking Play in the Gas Bowden Cable
52
Adjusting the Gas Bowden Cable Play
52
Checking for Chain Dirt Accumulation
53
Cleaning the Chain
53
Checking the Chain Tension
54
Checking the Chain Tension When Fitting Rear Wheel
54
Checking the Rear Sprocket / Engine Sprocket for Wear
54
Checking Chain Wear
55
Adjusting the Chain Tension
55
Adjusting Chain Tension - after Checking
56
Adjusting Chain Tension - Fitting Rear Wheel
57
Adjusting Chain Guide
57
Checking the Brake Discs
57
Checking Free Travel of Hand Brake Lever
58
Adjusting Basic Position of Handbrake Lever (All XC-W Models)
58
Adjusting Free Travel of Handbrake Lever (All EXC Models)
59
Checking the Front Brake Fluid Level
59
Adding Front Brake Fluid
59
Checking the Front Brake Linings
60
Removing Front Brake Linings
60
Mounting Front Brake Linings
61
Changing the Front Brake Linings
61
Checking Free Travel of Foot Brake Lever
62
Adjusting Basic Position of Footbrake Lever
62
Checking the Rear Brake Fluid Level
63
Adding Brake Fluid for the Rear Brake
63
Checking the Rear Brake Linings
64
Removing Rear Brake Linings
64
Installing the Rear Brake Linings
64
Changing the Rear Brake Linings
65
Removing the Front Wheel
66
Installing the Front Wheel
66
Removing Rear Wheel
67
Installing the Rear Wheel
67
Tire Condition Checking
68
Checking Tire Air Pressure
69
Checking Spoke Tension
69
Removing the Battery
69
Installing the Battery
70
Recharging the Battery
70
Removing a Fuse
71
Installing the Fuse
71
Removing the Seat
71
Mounting the Seat
72
Dismounting the Fuel Tank
72
Installing the Fuel Tank
73
Cooling System
73
Checking Antifreeze and Coolant Level
74
Checking the Coolant Level
74
Draining Coolant
75
Refilling Coolant
75
Glass Fiber Yarn Filling of Main Silencer
75
Removing Main Silencer
76
Installing the Main Silencer
76
Dismounting the Air Filter Box Lid
76
Installing the Air Filter Box Lid
76
Removing the Air Filter
77
Installing the Air Filter
77
Cleaning Air Filter
77
Adjusting Basic Position of Clutch Lever
78
Checking the Fluid Level of Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
78
Carburetor - Idle
79
Carburetor - Adjusting Idle
80
Emptying the Carburetor Float Chamber
81
Checking Engine Oil Level
81
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
82
Draining Engine Oil, Cleaning Engine Oil Screen
82
Removing the Oil Filter
82
Mounting Oil Filter
83
Filling up with Engine Oil
83
Topping up Engine Oil
84
Checking Gear Oil Level
84
Changing Gear Oil, Cleaning Gear Oil Screen
84
Draining Gear Oil, Cleaning Gear Oil Screen
84
Filling up with Gear Oil
85
Adding Gear Oil
85
KTM 450 XC-W USA Owner's Manual (68 pages)
KTM Owner's Manual Motorcycle 250 XC-F, XCF-W, EXC-F 400 XC-W, EXC RACING 450 XC, XC-W, EXC RACING 525 XC, XC-W, EXC RACING 525 XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.64 MB
Table of Contents
Introduction
2
Important Information
3
Table of Contents
5
Serial Number Locations
6
Engine Number, Engine Type
6
Chassis Number
6
Operation Instruments
7
Clutch Lever
7
Hand Brake Lever
7
Short Circuit Button (XC)
7
Combination Switch (EXC)
7
Headlamp Switch (XC-W)
8
Flasher Switch
8
Starter Button
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Activating and Deactivating Display Modes
10
Overview of the Electronic Speedometer Functions
13
Setting the Clock
13
Filler Cap (Bayonet Cap)
14
Filler Cap (Screw Cap)
14
Fuel Tap
14
Choke
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Compression Damping of Shock Absorber (XC, EXC SIXDAYS)
16
Compression Damping of Shock Absorber (XC-W, EXC)
17
Rebound Damping of Shock Absorber
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the XC/EXC Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (XC, EXC SIXDAYS)
30
Changing the Spring Preload on the Telescopic Fork (XC-W/EXC)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (XC, EXC SIXDAYS)
32
How to Change the Handlebar Position
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery
42
Charging the Battery
42
Fuse
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System (400/450/525)
44
Bleeding the Cooling System (250-F)
45
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC-W USA)
45
Cleaning the Air Filter
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch (400/450/525)
47
Checking the Oil Level of the Hydraulic Clutch (250-F)
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Basic Information on Carburetor Wear
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit (400/450/525)
49
Oil Circuit (250-F)
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
KTM 450 XC-W USA Setup Instructions (31 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 2.45 MB
Table of Contents
Means of Representation
4
Checking the Headlight Setting
12
Checking Throttle Cable Routing
22
Setting the Clock
26
Technical Data
27
Auxiliary Substances
30
KTM 450 XC-W USA Setup Instructions (16 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 0.58 MB
Table of Contents
Means of Representation
4
Recharging the Battery
9
Installing the Shock Absorber
11
Technical Data - Tightening Torques for Chassis
12
Auxiliary Substances
15
KTM 450 XC-W USA Repair Manual (12 pages)
2009
Brand:
KTM
| Category:
Motorcycle
| Size: 0.39 MB
Table of Contents
Table of Contents
4
Means of Representation
8
Important Notes
9
Location of Serial Numbers
10
Engine Number
11
Motorcycle
12
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