Adjusting Free Travel Of Handbrake Lever (All Exc Models); Checking The Front Brake Fluid Level; Adding Front Brake Fluid - KTM 400 EXC EU Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting free travel of handbrake lever (all EXC models)

9.59

Checking the front brake fluid level

9.60
Warning
Danger of accidents Brake system failure.
–
If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings.
Have the brake system checked in an authorized KTM workshop, and do not ride any further.
Warning
Danger of accidents Reduced braking due to old brake fluid.
–
Have the front and rear brake fluid replaced according to the service plan in an authorized KTM workshop.

Adding front brake fluid

x
9.61
Warning
Danger of accidents Brake system failure.
–
If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings.
Have the brake system checked in an authorized KTM workshop, and do not ride any further.
Warning
Skin irritations Brake fluid can cause skin irritation on contact.
–
Avoid contact with skin and eyes, and keep out of the reach of children.
–
If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.
Warning
Danger of accidents Reduced braking due to old brake fluid.
–
Have the front and rear brake fluid replaced according to the service plan in an authorized KTM workshop.
Warning
Environmental hazard Problem materials cause environmental damage.
–
Dispose of oil, grease, filters, fuel, cleaning substances, brake fluid, batteries, etc. according to regulations.
Info
Never user DOT 5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for
DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!
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Adjust the free travel of the handbrake lever with the adjustment screw
Info
Turn the adjustment screw clockwise to reduce free travel. The pressure
point moves away from the handlebar.
Turn the adjustment screw counterclockwise to increase free travel. The
pressure point moves towards the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
Do not make any adjustments while riding!
400196-12
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Check the free travel of the hand brake lever. (
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Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
–
Check the brake fluid level in the viewer
» If the brake fluid is below the MIN mark:
–
Add front brake fluid.
400231-10
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x ( p. 57)
57
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