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2009 530 XC-W
KTM 2009 530 XC-W Manuals
Manuals and User Guides for KTM 2009 530 XC-W. We have
1
KTM 2009 530 XC-W manual available for free PDF download: Owner's Manual
KTM 2009 530 XC-W Owner's Manual (115 pages)
2009 year
Brand:
KTM
| Category:
Motorcycle
| Size: 3.6 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Operating Elements
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (All XC-W Models)
13
Short Circuit Button (All EXC Models)
13
Emergency off Switch (EXC AUS)
13
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
14
Electric Starter Button (EXC AUS)
14
Light Switch (All EXC Models)
14
Light Switch (All XC-W Models)
14
Horn Button (All EXC Models)
14
Flasher Switch (All EXC Models)
15
Overview of Indicator Lamps (All EXC Models)
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
16
Setting Kilometers or Miles
16
Setting the Clock
16
Adjusting the Speedometer Functions
17
Querying the Lap Time
17
SPEED Display Mode (Speed)
18
SPEED/H Display Mode (Service Hours)
18
SPEED/CLK Display Mode (Time)
18
SPEED/LAP Display Mode (Lap Time)
18
SPEED/ODO Display Mode (Odometer)
19
SPEED/TR1 Display Mode (Trip Master 1)
19
SPEED/TR2 Display Mode (Trip Master 2)
19
SPEED/A1 Display Mode (Average Speed 1)
20
SPEED/A2 Display Mode (Average Speed 2)
20
SPEED/S1 Display Mode (Stop Watch 1)
20
SPEED/S2 Display Mode (Stop Watch 2)
20
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (EXC AUS, XC-W)
22
Choke (EXC EU, EXC SIX DAYS)
23
Shift Lever
23
Foot Brake Pedal
23
Kickstarter
23
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
24
Unlocking the Steering (All EXC Models)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running in the Engine
27
Riding Instructions
28
Checks before Putting into Operation
28
Starting
28
Starting up
29
Shifting, Riding
29
Braking
29
Stopping, Parking
30
Refueling
30
Service Schedule
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
33
Important Checks and Maintenance Work to be Carried out by the Rider
33
Maintenance Work on Chassis and Engine
35
Jacking up the Motorcycle
35
Removing the Motorcycle from the Work Stand
35
Checking the Basic Chassis Setting with the Rider's Weight
35
Compression Damping of Shock Absorber
35
Adjusting High-Speed Compression Damping of the Shock Absorber
35
Adjusting the Low-Speed Compression Damping of the Shock Absorber
36
Adjusting Rebound Damping of the Shock Absorber
36
Measuring Rear Wheel Sag Unloaded
37
Checking Static Sag of the Shock Absorber
37
Checking the Riding Sag of the Shock Absorber
38
Adjusting Spring Preload of the Shock Absorber
38
Adjusting Riding Sag
39
Removing the Shock Absorber
39
Installing the Shock Absorber
39
Checking Basic Setting of Fork
40
Adjusting Compression Damping of Fork
40
Adjusting Rebound Damping of Fork
40
Adjusting Spring Preload of the Fork
41
Bleeding Fork Legs
41
Cleaning Dust Boots of Fork Legs
41
Loosening the Fork Protection
42
Positioning the Fork Protection
42
Checking Play of Steering Head Bearing
42
Adjusting Play of Steering Head Bearing (EXC EU, EXC AUS, XC-W ZA)
43
Adjusting Play of Steering Head Bearing (EXC SIX DAYS, XC-W USA)
43
Removing the Fork Legs
44
Installing the Fork Legs
44
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Lower Triple Clamp (EXC SIX DAYS, XC-W USA)
45
Removing the Lower Triple Clamp (EXC EU, EXC AUS, XC-W ZA)
46
Installing the Lower Triple Clamp (EXC SIX DAYS, XC-W USA)
47
Installing the Lower Triple Clamp (EXC EU, EXC AUS, XC-W ZA)
48
Greasing the Steering Head Bearing
48
Dismounting the Front Fender
49
Installing the Front Fender
49
Removing Headlight Mask with Headlight (EXC, EXC SIX DAYS, XC-W ZA)
49
Refitting the Headlight Mask with the Headlight (EXC, EXC SIX DAYS, XC-W ZA)
49
Dismount the Start Number Plate (XC-W USA)
50
Installing the Start Number Plate (XC-W USA)
50
Handlebar Position
50
Adjusting Handlebar Position
50
Checking Gas Bowden Cable Route
52
Checking Play in the Gas Bowden Cable
52
Adjusting the Gas Bowden Cable Play
52
Checking for Chain Dirt Accumulation
53
Cleaning the Chain
53
Checking the Chain Tension
54
Checking the Chain Tension When Fitting Rear Wheel
54
Checking the Rear Sprocket / Engine Sprocket for Wear
54
Checking Chain Wear
55
Adjusting the Chain Tension
55
Adjusting Chain Tension - after Checking
56
Adjusting Chain Tension - Fitting Rear Wheel
57
Adjusting Chain Guide
57
Checking the Brake Discs
57
Checking Free Travel of Hand Brake Lever
58
Adjusting Basic Position of Handbrake Lever (All XC-W Models)
58
Adjusting Free Travel of Handbrake Lever (All EXC Models)
59
Checking the Front Brake Fluid Level
59
Adding Front Brake Fluid
59
Checking the Front Brake Linings
60
Removing Front Brake Linings
60
Mounting Front Brake Linings
61
Changing the Front Brake Linings
61
Checking Free Travel of Foot Brake Lever
62
Adjusting Basic Position of Footbrake Lever
62
Checking the Rear Brake Fluid Level
63
Adding Brake Fluid for the Rear Brake
63
Checking the Rear Brake Linings
64
Removing Rear Brake Linings
64
Installing the Rear Brake Linings
64
Changing the Rear Brake Linings
65
Removing the Front Wheel
66
Installing the Front Wheel
66
Removing Rear Wheel
67
Installing the Rear Wheel
67
Tire Condition Checking
68
Checking Tire Air Pressure
69
Checking Spoke Tension
69
Removing the Battery
69
Installing the Battery
70
Recharging the Battery
70
Removing a Fuse
71
Installing the Fuse
71
Removing the Seat
71
Mounting the Seat
72
Dismounting the Fuel Tank
72
Installing the Fuel Tank
73
Cooling System
73
Checking Antifreeze and Coolant Level
74
Checking the Coolant Level
74
Draining Coolant
75
Refilling Coolant
75
Glass Fiber Yarn Filling of Main Silencer
75
Removing Main Silencer
76
Installing the Main Silencer
76
Dismounting the Air Filter Box Lid
76
Installing the Air Filter Box Lid
76
Removing the Air Filter
77
Installing the Air Filter
77
Cleaning Air Filter
77
Adjusting Basic Position of Clutch Lever
78
Checking the Fluid Level of Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
78
Carburetor - Idle
79
Carburetor - Adjusting Idle
80
Emptying the Carburetor Float Chamber
81
Checking Engine Oil Level
81
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
82
Draining Engine Oil, Cleaning Engine Oil Screen
82
Removing the Oil Filter
82
Mounting Oil Filter
83
Filling up with Engine Oil
83
Topping up Engine Oil
84
Checking Gear Oil Level
84
Changing Gear Oil, Cleaning Gear Oil Screen
84
Draining Gear Oil, Cleaning Gear Oil Screen
84
Filling up with Gear Oil
85
Adding Gear Oil
85
Troubleshooting
87
Cleaning
89
Cleaning Motorcycle
89
Storage
90
Putting into Operation after Storage
90
Technical Data - Engine
91
Capacity- Engine Oil
91
Capacity - Gear Oil
92
Capacity - Coolant
92
Technical Data - Engine Tightening Torques
93
Technical Data - Carburetor
95
400 Exc
95
400 XC-W Usa
95
450 Exc, 450 Exc Six Days
95
450 XC-W
96
530 Exc, 530 Exc Six Days
96
Technical Data - Chassis
97
Lighting Equipment
97
Tires
98
Capacity - Fuel
98
Technical Data - Fork
99
Technical Data - Shock Absorber
100
Technical Data - Chassis Tightening Torques
101
Wiring Diagram
102
Wiring Diagram (All EXC Models)
102
Wiring Diagram (All XC-W Models)
106
Substances
108
Auxiliary Substances
109
Standards
111
Index
112
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