MAINTENANCE WORK ON CHASSIS AND ENGINE
Installing the lower triple clamp
13.35
2
0 0 2
1
0 0 1
(250 EXC-F SIX DAYS EU)
–
Refit the headlight mask with the headlight. (
–
Install the fork legs.
–
Mount and tighten screw
Guideline
Screw, top steering stem
–
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
–
Check play of steering head bearing. (
500103-10
(EXC‑F EU, EXC‑F AUS, XCF‑W ZA)
x
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
–
Push on protective ring
500151-10
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw
Guideline
Screw, top steering head
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws
.
Guideline
Remaining screws, chassis
500149-11
–
Install the front fender. (
–
Refit the headlight mask with the headlight. (
–
Install the fork legs.
–
Tighten screw
Guideline
Screw, top steering stem
–
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
–
Check play of steering head bearing. (
100022-11
x
(
p. 49)
.
M8
p. 46)
p. 117)
.
.
M20x1.5
M6
p. 53)
(
p. 49)
x
.
M8
p. 46)
p. 54)
17 Nm
Loctite
®
243™
(12.5 lbf ft)
is correctly positioned.
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
p. 54)
20 Nm
(14.8 lbf ft)
52