Installing The Lower Triple Clamp (Exc Six Days, Xc-W Usa) - KTM 400 EXC EU Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE
Installing the lower triple clamp
9.32
3 0 0 3
2 0 0 2
1 0 0 1
(EXC SIX DAYS, XC‑W USA)
x
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
–
Push up protective ring
500098-10
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw
Guideline
Screw, top steering head
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .

Guideline
Remaining screws, chassis
500099-11
–
Install the front fender. (
(XC‑W USA)
–
Install the start number plate. (
(EXC SIX DAYS)
–
Refit the headlight mask with the headlight. (
–
Install the fork legs.
–
Mount and tighten screw
Guideline
Screw, top steering stem
–
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
–
Check play of steering head bearing. (
500103-10
p. 107)

and o-ring .
 
.

M20x1.5
M6
p. 47)
p. 48)
x ( p. 42)
.

M8 17 Nm
(12.5 lbf ft)
p. 40)
is correctly positioned.
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
p. 47)
Loctite ® 243™
45