MAINTENANCE WORK ON CHASSIS AND ENGINE
Installing the lower triple clamp
2
0 0 2
1
0 0 1
(EXC-R SIX DAYS)
Refit the headlight mask with the headlight. (
Install the fork legs. (
Mount and tighten screw
Specification
Screw, top steering stem
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
Check play of steering head bearing. (
500103-10
x
(EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
Push on protective ring
500151-10
Position the upper triple clamp with the steering.
Mount and tighten screw
Specification
Screw, top steering head
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws
.
Specification
Remaining screws, chassis
500149-11
Install the front fender. (
Refit the headlight mask with the headlight. (
Install the fork legs. (
Tighten screw
Specification
Screw, top steering stem
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
Check play of steering head bearing. (
100022-11
P. 42)
.
M8
P. 39)
P. 115)
.
.
M20x1,5
M6
P. 46)
P. 42)
.
M8
P. 39)
P. 47)
®
17 Nm
Loctite
243™
(12.5 lbf ft)
is correctly positioned.
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
P. 47)
20 Nm
(14.8 lbf ft)
45
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