KTM 450 EXC SIX DAYS EU Setup Instructions
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KTM 450 EXC SIX DAYS EU Setup Instructions

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SETUP INSTRUCTIONS
450 EXC SIX DAYS EU
450 XC-W SIX DAYS USA
530 EXC SIX DAYS EU
530 XC-W SIX DAYS USA
450 EXC Champions Edition EU
450 EXC Champions Edition USA
450 XC‑W Champions Edition USA
530 EXC Champions Edition EU
530 EXC Champions Edition USA
2010
400 EXC EU
400 EXC AUS
400 XC-W USA
450 EXC EU
450 EXC AUS
450 EXC USA
450 XC-W ZA
530 EXC EU
530 EXC AUS
530 EXC USA
530 XC-W ZA
Art. no. 3211585en

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Summary of Contents for KTM 450 EXC SIX DAYS EU

  • Page 1 SETUP INSTRUCTIONS 2010 450 EXC SIX DAYS EU 450 XC-W SIX DAYS USA 530 EXC SIX DAYS EU 530 XC-W SIX DAYS USA 450 EXC Champions Edition EU 450 EXC Champions Edition USA 450 XC‑W Champions Edition USA 530 EXC Champions Edition EU...
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.

  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The symbols used are explained in the following. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Identifies a page reference (more information is provided on the specified page). Formats used The typographical and other formats used are explained in the following.
  • Page 5 SET‑UP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info To avoid damaging the motorcycle during assembly, leave the protective film on the vehicle until you have finished. – Take out the separate enclosure and unpack it. Check its contents on the basis of the enclosure list.
  • Page 6 SET‑UP Guideline Screw, top triple clamp 17 Nm (EXC SIX DAYS, XC‑W SIX DAYS, (12.5 lbf ft) XC‑W USA, XC‑W Champions Edition USA, EXC Champions Edition USA, EXC USA) Screw, bottom triple clamp 12 Nm (EXC SIX DAYS, XC‑W SIX DAYS, (8.9 lbf ft) XC‑W USA, XC‑W Champions Edition USA, EXC Champions...
  • Page 7 Mount and tighten the rear mirror adapter and rear mirror on both sides. – Exactly position all controls on the handlebar. Tighten all screws. – Mount the reflector. – Refuel. ( p. 8) – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection.
  • Page 8 WORK Removing the seat – Remove screw . Lift up the seat at the rear, pull it back and then remove from  above. 500080-10 Mounting the seat – Hook in the front of the seat at the collar sleeve of the fuel tank, lower it at the rear and simultaneously push it forward.

  • Page 9: Recharging The Battery

    – Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.
  • Page 10 WORK Installing the battery – Place the battery in the battery holder. Battery (YTX5L-BS) – Reconnect the rubber band  – Attach the plus cable and replace the plus pole cover  – Attach the minus cable  – Mount the seat. ( p.

  • Page 11: Installing The Shock Absorber

    WORK Warning Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to get into the ground water, the ground, or the sewage system. – Switch off engine. – Open the filler cap. ( p.

  • Page 12: Technical Data - Tightening Torques For Chassis

    TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS – Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, spoiler on fuel tank (XC‑W USA, M5x12 1.5 Nm (1.11 lbf ft) XC‑W SIX DAYS, XC‑W Champions Edition USA, EXC Champions Edi- tion USA, EXC USA) –...
  • Page 13 TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS ® Screw-in nozzles, cooling system M20x1.5 12 Nm (8.9 lbf ft) Loctite 243™ – Screw, front wheel spindle M24x1.5 45 Nm (33.2 lbf ft)
  • Page 14 SUBSTANCES Super unleaded (ROZ 95 / RON 95 / PON 91) According to – DIN EN 228 (ROZ 95 / RON 95 / PON 91)

  • Page 15: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Guideline – ® KTM recommends Motorex products. Supplier ® Motorex – Fett 2000...
  • Page 16 *3211585en* 3211585en KTM-Sportmotorcycle AG 5230 Mattighofen/Austria http://www.ktm.com...

This manual is also suitable for:

450 xc-w six days usa530 exc six days eu530 xc-w six days usa450 exc champions eu450 exc champions usa450 xc-w champions usa ... Show all

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