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530 EXC AUS
KTM 530 EXC AUS Manuals
Manuals and User Guides for KTM 530 EXC AUS. We have
4
KTM 530 EXC AUS manuals available for free PDF download: Owner's Manual, Setup Instructions, Repair Manual
KTM 530 EXC AUS Owner's Manual (123 pages)
2011
Brand:
KTM
| Category:
Motorcycle
| Size: 3.72 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Key Number (All EXC Models)
12
Fork Part Number
12
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Choke (EXC EU, EXC Factory Edition, EXC SIX DAYS)
14
Hand Brake Lever
14
Throttle Grip
14
Short Circuit Button (XC-W SIX DAYS)
14
Short Circuit Button (All EXC Models)
15
Light Switch (All EXC Models)
15
Turn Signal Switch (All EXC Models)
15
Horn Button (All EXC Models)
15
Emergency off Switch (EXC AUS)
15
Electric Starter Button (EXC AUS)
16
Electric Starter Button (EXC EU, EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
16
Light Switch (XC-W SIX DAYS)
16
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
16
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying the Lap Time
19
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Service Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Opening Filler Cap
23
Closing Filler Cap
23
Fuel Tap
24
Choke (EXC AUS, XC-W SIX DAYS)
24
Shift Lever
24
Kick Starter
25
Foot Brake Lever
25
Side Stand
25
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
26
Unlocking the Steering (All EXC Models)
26
Putting into Operation
27
Advice on First Use
27
Running-In the Engine
28
Preparing Vehicle for Arduous Riding Conditions
28
Preparations for Riding on Dry Sand
28
Preparations for Riding on Wet Sand
29
Preparing for Rides on Wet and Muddy Surfaces
30
Preparing for Rides at High Temperature and Slow Speed
31
Preparing for Rides at Low Temperatures or in Snow
31
Riding Instructions
32
Checks and Maintenance before Putting into Operation
32
Starting
32
Starting up
33
Shifting, Riding
33
Braking
33
Stopping, Parking
34
Refueling
34
Service Schedule
36
Service Work (as Additional Order)
37
Tuning the Chassis
38
Checking the Basic Suspension Setting against the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking the Static Sag of the Shock Absorber
40
Checking the Riding Sag of the Shock Absorber
40
Adjusting the Spring Preload of the Shock Absorber
41
Adjusting the Riding Sag
41
Checking Basic Setting of Fork
42
Adjusting the Compression Damping of the Fork
42
Adjusting the Rebound Damping of the Fork
42
Adjusting Spring Preload of the Fork
43
Fork Offset (XC-W SIX DAYS)
43
Setting the Fork Offset X (XC-W SIX DAYS)
43
Handlebar Position
44
Adjusting Handlebar Position
44
Service Work on the Chassis
45
Raising the Motorcycle with the Lift Stand
45
Removing the Motorcycle from the Lift Stand
45
Bleeding Fork Legs
45
Cleaning the Dust Boots of the Fork Legs
45
Loosening the Fork Protector
46
Positioning the Fork Protector
46
Removing the Fork Legs
46
Installing Fork Legs
47
Removing the Fork Protector
47
Installing the Fork Protector
48
Removing the Lower Triple Clamp
48
(EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
48
Installing the Lower Triple Clamp (EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
48
Removing the Lower Triple Clamp (EXC EU/AUS)
50
Installing the Lower Triple Clamp (EXC EU/AUS)
51
Checking the Steering Head Bearing Play
52
(EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
53
Adjusting Play of Steering Head Bearing (EXC EU/AUS)
53
Greasing the Steering Head Bearing
53
Removing the Shock Absorber
54
Installing the Shock Absorber
54
Removing the Front Fender
54
Installing the Front Fender
54
Removing the Seat
55
Mounting the Seat
55
Removing the Air Filter Box Lid
55
Installing the Air Filter Box Lid
55
Removing the Air Filter
55
Installing the Air Filter
56
Cleaning the Air Filter and Air Filter Box
56
Removing Main Silencer
57
Installing the Main Silencer
57
Changing the Glass Fiber Yarn Filling of the Main Silencer
57
Removing the Fuel Tank
58
Installing the Fuel Tank
59
Checking for Chain Dirt Accumulation
60
Cleaning the Chain
60
Checking the Chain Tension
60
Adjusting the Chain Tension
61
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
61
Adjusting Chain Guide
63
Checking the Throttle Cable Routing
63
Adjusting the Basic Position of the Clutch Lever
64
Checking the Fluid Level of Hydraulic Clutch
64
Changing the Hydraulic Clutch Fluid
64
Brakes
66
Checking Free Travel of Hand Brake Lever
66
Adjusting the Basic Position of the Hand Brake Lever (XC-W SIX DAYS)
66
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
66
Checking the Brake Discs
67
Checking the Brake Fluid Level of the Front Brake
67
Adding Front Brake Fluid
67
Checking the Front Brake Linings
68
Changing the Front Brake Linings
69
Checking the Free Travel of the Foot Brake Lever
70
Adjusting the Basic Position of the Foot Brake Lever
70
Checking Rear Brake Fluid Level
71
Adding Brake Fluid to the Rear Brake Circuit
71
Checking Rear Brake Linings
72
Changing the Rear Brake Linings
72
Wheels, Tires
75
Removing Front Wheel
75
Installing the Front Wheel
75
Removing the Rear Wheel
76
Installing the Rear Wheel
76
Checking the Tire Condition
77
Checking Tire Air Pressure
78
Checking Spoke Tension
78
Electrical System
80
Removing the Battery
80
Installing the Battery
80
Recharging the Battery
80
Removing the Main Fuse
81
Installing the Main Fuse
81
Changing the Fuse of the Radiator Fan (EXC SIX DAYS, XC-W SIX DAYS)
82
Removing Headlight Mask with Headlight
82
Refitting the Headlight Mask with the Headlight
83
Changing the Headlight Bulb
83
Checking the Headlight Adjustment
84
Adjusting the Headlight Range
84
Changing the Speedometer Battery
84
Cooling System
86
Checking the Anti-Freeze and Coolant Level
86
Checking the Coolant Level
86
Draining Coolant
87
Refilling Coolant
87
Tuning the Engine
89
Checking the Play in the Throttle Cable
89
Adjusting the Play in the Throttle Cable
89
Carburetor - Idle
89
Carburetor - Adjusting the Idle Speed
90
Emptying the Carburetor Float Chamber
91
Checking the Basic Position of the Shift Lever
91
Adjusting the Basic Position of the Shift Lever
92
Service Work on the Engine
93
Checking Engine Oil Level
93
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
93
Draining Engine Oil, Cleaning Engine Oil Screen
93
Removing the Oil Filter
94
Installing the Oil Filter
94
Filling up with Engine Oil
95
Adding Engine Oil
95
Checking the Gear Oil Level
96
Changing Gear Oil, Cleaning Gear Oil Screen
96
Draining Gear Oil, Cleaning Gear Oil Screen
96
Filling up with Gear Oil
97
Adding Gear Oil
97
Cleaning, Care
99
Cleaning the Motorcycle
99
Protection for Winter Operation
100
Storage
101
Putting into Operation after Storage
101
Troubleshooting
102
Technical Data - Engine
104
Capacity - Engine Oil
104
Capacity - Transmission Oil
105
Capacity - Coolant
105
Technical Data - Engine Tightening Torques
106
Technical Data - Carburetor
108
All 400 Models
108
450 EXC EU/AUS, 450 EXC SIX DAYS, 450 EXC Factory Edition EU
108
450 XC-W Six Days Usa
108
All 530 EXC Models
109
530 XC-W Six Days Usa
109
Technical Data - Chassis
110
Lighting Equipment
111
Tires
111
Capacity - Fuel
111
Technical Data - Fork
112
Technical Data - Shock Absorber
113
Technical Data - Tightening Torques for Chassis
114
Substances
115
Auxiliary Substances
117
Advertisement
KTM 530 EXC AUS Owner's Manual (115 pages)
2009 year
Brand:
KTM
| Category:
Motorcycle
| Size: 3.6 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Operating Elements
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (All XC-W Models)
13
Short Circuit Button (All EXC Models)
13
Emergency off Switch (EXC AUS)
13
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
14
Electric Starter Button (EXC AUS)
14
Light Switch (All EXC Models)
14
Light Switch (All XC-W Models)
14
Horn Button (All EXC Models)
14
Flasher Switch (All EXC Models)
15
Overview of Indicator Lamps (All EXC Models)
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
16
Setting Kilometers or Miles
16
Setting the Clock
16
Adjusting the Speedometer Functions
17
Querying the Lap Time
17
SPEED Display Mode (Speed)
18
SPEED/H Display Mode (Service Hours)
18
SPEED/CLK Display Mode (Time)
18
SPEED/LAP Display Mode (Lap Time)
18
SPEED/ODO Display Mode (Odometer)
19
SPEED/TR1 Display Mode (Trip Master 1)
19
SPEED/TR2 Display Mode (Trip Master 2)
19
SPEED/A1 Display Mode (Average Speed 1)
20
SPEED/A2 Display Mode (Average Speed 2)
20
SPEED/S1 Display Mode (Stop Watch 1)
20
SPEED/S2 Display Mode (Stop Watch 2)
20
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (EXC AUS, XC-W)
22
Choke (EXC EU, EXC SIX DAYS)
23
Shift Lever
23
Foot Brake Pedal
23
Kickstarter
23
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
24
Unlocking the Steering (All EXC Models)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running in the Engine
27
Riding Instructions
28
Checks before Putting into Operation
28
Starting
28
Starting up
29
Shifting, Riding
29
Braking
29
Stopping, Parking
30
Refueling
30
Service Schedule
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
32
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
33
Important Checks and Maintenance Work to be Carried out by the Rider
33
Maintenance Work on Chassis and Engine
35
Jacking up the Motorcycle
35
Removing the Motorcycle from the Work Stand
35
Checking the Basic Chassis Setting with the Rider's Weight
35
Compression Damping of Shock Absorber
35
Adjusting High-Speed Compression Damping of the Shock Absorber
35
Adjusting the Low-Speed Compression Damping of the Shock Absorber
36
Adjusting Rebound Damping of the Shock Absorber
36
Measuring Rear Wheel Sag Unloaded
37
Checking Static Sag of the Shock Absorber
37
Checking the Riding Sag of the Shock Absorber
38
Adjusting Spring Preload of the Shock Absorber
38
Adjusting Riding Sag
39
Removing the Shock Absorber
39
Installing the Shock Absorber
39
Checking Basic Setting of Fork
40
Adjusting Compression Damping of Fork
40
Adjusting Rebound Damping of Fork
40
Adjusting Spring Preload of the Fork
41
Bleeding Fork Legs
41
Cleaning Dust Boots of Fork Legs
41
Loosening the Fork Protection
42
Positioning the Fork Protection
42
Checking Play of Steering Head Bearing
42
Adjusting Play of Steering Head Bearing (EXC EU, EXC AUS, XC-W ZA)
43
Adjusting Play of Steering Head Bearing (EXC SIX DAYS, XC-W USA)
43
Removing the Fork Legs
44
Installing the Fork Legs
44
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Lower Triple Clamp (EXC SIX DAYS, XC-W USA)
45
Removing the Lower Triple Clamp (EXC EU, EXC AUS, XC-W ZA)
46
Installing the Lower Triple Clamp (EXC SIX DAYS, XC-W USA)
47
Installing the Lower Triple Clamp (EXC EU, EXC AUS, XC-W ZA)
48
Greasing the Steering Head Bearing
48
Dismounting the Front Fender
49
Installing the Front Fender
49
Removing Headlight Mask with Headlight (EXC, EXC SIX DAYS, XC-W ZA)
49
Refitting the Headlight Mask with the Headlight (EXC, EXC SIX DAYS, XC-W ZA)
49
Dismount the Start Number Plate (XC-W USA)
50
Installing the Start Number Plate (XC-W USA)
50
Handlebar Position
50
Adjusting Handlebar Position
50
Checking Gas Bowden Cable Route
52
Checking Play in the Gas Bowden Cable
52
Adjusting the Gas Bowden Cable Play
52
Checking for Chain Dirt Accumulation
53
Cleaning the Chain
53
Checking the Chain Tension
54
Checking the Chain Tension When Fitting Rear Wheel
54
Checking the Rear Sprocket / Engine Sprocket for Wear
54
Checking Chain Wear
55
Adjusting the Chain Tension
55
Adjusting Chain Tension - after Checking
56
Adjusting Chain Tension - Fitting Rear Wheel
57
Adjusting Chain Guide
57
Checking the Brake Discs
57
Checking Free Travel of Hand Brake Lever
58
Adjusting Basic Position of Handbrake Lever (All XC-W Models)
58
Adjusting Free Travel of Handbrake Lever (All EXC Models)
59
Checking the Front Brake Fluid Level
59
Adding Front Brake Fluid
59
Checking the Front Brake Linings
60
Removing Front Brake Linings
60
Mounting Front Brake Linings
61
Changing the Front Brake Linings
61
Checking Free Travel of Foot Brake Lever
62
Adjusting Basic Position of Footbrake Lever
62
Checking the Rear Brake Fluid Level
63
Adding Brake Fluid for the Rear Brake
63
Checking the Rear Brake Linings
64
Removing Rear Brake Linings
64
Installing the Rear Brake Linings
64
Changing the Rear Brake Linings
65
Removing the Front Wheel
66
Installing the Front Wheel
66
Removing Rear Wheel
67
Installing the Rear Wheel
67
Tire Condition Checking
68
Checking Tire Air Pressure
69
Checking Spoke Tension
69
Removing the Battery
69
Installing the Battery
70
Recharging the Battery
70
Removing a Fuse
71
Installing the Fuse
71
Removing the Seat
71
Mounting the Seat
72
Dismounting the Fuel Tank
72
Installing the Fuel Tank
73
Cooling System
73
Checking Antifreeze and Coolant Level
74
Checking the Coolant Level
74
Draining Coolant
75
Refilling Coolant
75
Glass Fiber Yarn Filling of Main Silencer
75
Removing Main Silencer
76
Installing the Main Silencer
76
Dismounting the Air Filter Box Lid
76
Installing the Air Filter Box Lid
76
Removing the Air Filter
77
Installing the Air Filter
77
Cleaning Air Filter
77
Adjusting Basic Position of Clutch Lever
78
Checking the Fluid Level of Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
78
Carburetor - Idle
79
Carburetor - Adjusting Idle
80
Emptying the Carburetor Float Chamber
81
Checking Engine Oil Level
81
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
82
Draining Engine Oil, Cleaning Engine Oil Screen
82
Removing the Oil Filter
82
Mounting Oil Filter
83
Filling up with Engine Oil
83
Topping up Engine Oil
84
Checking Gear Oil Level
84
Changing Gear Oil, Cleaning Gear Oil Screen
84
Draining Gear Oil, Cleaning Gear Oil Screen
84
Filling up with Gear Oil
85
Adding Gear Oil
85
Troubleshooting
87
Cleaning
89
Cleaning Motorcycle
89
Storage
90
Putting into Operation after Storage
90
Technical Data - Engine
91
Capacity- Engine Oil
91
Capacity - Gear Oil
92
Capacity - Coolant
92
Technical Data - Engine Tightening Torques
93
Technical Data - Carburetor
95
400 Exc
95
400 XC-W Usa
95
450 Exc, 450 Exc Six Days
95
450 XC-W
96
530 Exc, 530 Exc Six Days
96
Technical Data - Chassis
97
Lighting Equipment
97
Tires
98
Capacity - Fuel
98
Technical Data - Fork
99
Technical Data - Shock Absorber
100
Technical Data - Chassis Tightening Torques
101
Wiring Diagram
102
Wiring Diagram (All EXC Models)
102
Wiring Diagram (All XC-W Models)
106
Substances
108
Auxiliary Substances
109
Standards
111
Index
112
KTM 530 EXC AUS Setup Instructions (16 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 0.58 MB
Table of Contents
Means of Representation
4
Recharging the Battery
9
Installing the Shock Absorber
11
Technical Data - Tightening Torques for Chassis
12
Auxiliary Substances
15
Advertisement
KTM 530 EXC AUS Repair Manual (12 pages)
2009
Brand:
KTM
| Category:
Motorcycle
| Size: 0.39 MB
Table of Contents
Table of Contents
4
Means of Representation
8
Important Notes
9
Location of Serial Numbers
10
Engine Number
11
Motorcycle
12
Advertisement
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