Steering/Front Wheel/Brake/Suspension Service Information; Steering/Front Wheel/Brake/Suspension Specifications; Steering/Front Wheel/Brake/Suspension Torque Values; Steering/Front Wheel/Brake/Suspension Tools - Honda CH250 Elite 1986 Service Manual

14. STEERING/FRONT WHEEL/BRAKE/SUSPENSION
SERVICE INFORMATION
TROUBLESHOOTING
HANDLEBAR
FRONT WHEEL
SERVICE INFORMATION
GENERAL
14-1
14-2
14-3
14-6
FRONT BRAKE
FRONT SUSPENSION
FRONT FORK/STEERING
14-9
14-12
14-16
Refer to the Tubeless Tire Repair Manual for tire removal, repair, and remounting procedures.
SPECIFICATIONS
ITEM STANDARD mm (in) SERVICE LIMIT mm (in)
Axle runout
--
0.2 (0.008)
Wheel rim Radi
- -
2.0 (0.08)
Axial
--
2.0 (0.08)
Shock absorber spring free length 222.0 (8.74) 217.6 (8.57)
Front brake drum I.D. 130.0 (5.12) 131.0 (5.16)
Brake lining thickness
4.010.16) 2.0 (0.08)
TORQUE VALUES
Steering stem lock nut
Steering stem nut
Front wheel hub nut
Front axle nut
Torque link bolt (Panel sidel
(Fork side)
Brake arm bolt
Shock absorber clevis lock nut
Shock absorber upper mount bolt
Pivot arm mount bolt
Shock absorber lower mount screw
Shock absorber lower nut
Top cone race
TOOLS
'85: 5-13 N'm (0.5-1.3 kg-m, 3.6-9.4 ft-lb)
After '85: 10-20 N·m (1.0-2.0 kg-m, 7-14 ft-lb)
'85: 120-150 N'm (12.0-15.0 kg-m, 87 -1 08 ft-lbl
After '85: 130-150 N·m (13.0-15.0 kg-m, 94- 108 ft-lbl
28-32 N'm (2.8-3.2 kg-m, 20-23 ft-lb) - Apply oil
50-70 N'm (5.0-7.0 kg-m, 36-51 ft-Ib)
24-30 N'm (2.4-3.0 kg-m, 17-22 ft-Ibl
35-45 N'm (3.5-4.5 kg-m, 25-33 ft-Ib)
8-12 N·m (0.8-1.2 kg-m, 6-9 ft-lbl
15-25 N·m (1.5-2.5 kg-m, 11- 1 8 ft-Ibl - Apply locking agent
35-45 N'm (3.5-4.5 kg-m, 25-33 ft-Ib)
35-45 N'm (3.5-4.5 kg-m, 25-33 ft-Ib)
0.8-1.2 N·m (0.08-0.12 kg-m, 0.6-0.9 ft-lb)
15-20 N'm 11.5-2.0 kg-m, 11-14 ft-Ibl
2-3 N'm (0.2-0.3 kg-m, 1.4-2.2 ft-Ibl - After '85 only
ID
Special
Rear shock absorber
Attachment
Ball race remover
Spring holder attachment
Steering stem lock nut wrench
Ball race remover attachment
Lock nut wrench, 46 mm
Attachment
07967-GA70101
07946-GA70000
07967-KM10100
07916-KM10000
07953-KM1 01 00
07916- 18701 00
07945 - 3330300
Common
Bearing remover shaft
Bearing remover head, 10 mm
Bearing remover head, 12 mm
Attachment, 32 x 35 mm
Attachment, 42 x 47 mm
Attachment, 24 x 26 mm
Pilot, 10 mm
Pilot, 12 mm
Lock nut wrench, 30 x 32 mm
Extension
Shock absorber compressor
Driver
07746-0050100
07746-0050200
07746-0050300
07746 - 00 10100
07746-0010300
07746-0010700
07746-0040100
07746-0040200
07716-0020400
07716-0020500
07959-3290001
07749-0010000 or
07949-3710000
14-1