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Elite CH 150 H
Service manual
Honda Elite CH 150 H Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
General Information
General Safety
Service Rules
Model Identification
Frame Serial Number
Carburetor Identification Number
Engine Serial Number
Specifications
Torque Values
Tools
Cable & Harness Routing
Emission Control Systems
Source of Emissions
Exhaust Emission Control System
Crankcase Emission Control System
Evaporative Emission Control System
Noise Emission Control System
Emission Control Information Label
Emission Control Information Update Label
Vacuum Hose Routing Diagram Label
Lubrication Service Information
Lubrication Troubleshooting
Lubrication Specifications
Lubrication Torque Values
Engine Oil Level
Engine Oil Change
Engine Oil Filter Screen Cleaning
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Transmission Oil Level Check
Transmission Oil Change
Lubrication Points
Control Cables
Maintenance Service Information
Maintenance Specifications
Maintenance Schedules
Fuel Line
Throttle Operation
Air Cleaner
Crankcase Breather
Recommended Spark Plugs
Spark Plug Gap
Valve Clearance
Radiator Coolant
Radiator Core
Cooling System Hoses & Connections
Carburetor - Idle Speed
Evaporative Emission Control System (California Model Only)
Ignition Timing
Cylinder Compression
Drive Belt
Drive Belt Air Cleaner
Battery
Brake Shoe Wear
Brake System
Front Brake
Brake Lock Lever
Rear Brake
Brake Lock Cable Adjustment
Brake Light Switch/Starter Limiter Switch
Headlight Aim
Clutch Shoe Wear
Side Stand
Front Suspension
Rear Suspension
Nut, Bolt, Fastener
Wheel
Steering Head Bearing
Recommended Tires and Air Pressures
Fuel System Service Information
Fuel System Specifications
Fuel System Torque Value
Fuel System Tool
Fuel System Troubleshooting
Air Cut-Off Valve Inspection
Air Cut-Off Valve Removal
Air Cut-Off Valve Installation
Auto Bystarter Inspection
Auto Bystarter Removal
Auto Bystarter Valve Inspection
Auto Bystarter Installation
Carburetor Removal
Vacuum Chamber Disassembly
Vacuum Chamber Assembly
Pilot Screw Removal
Pilot Screw Installation
Float/Float Valve/Jets Disassembly
Float/Float Valve/Jets Assembly
Float Level Inspection
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure (U.S.A. Only)
High Altitude Adjustment (U.S.A. Only)
Automatic Fuel Valve Inspection
Fuel Strainer Cleaning
Fuel Unit Removal
Fuel Unit Installation
Fuel Tank Removal
Fuel Tank Installation
Purge Control Valve Inspection (California Model)
Engine Removal/Installation Service Information
Engine Removal/Installation Specifications
Engine Removal/Installation Torque Values
Engine Removal/Installation Tool
Engine Removal
Engine Hanger Bracket Removal
Engine Hanger Bracket Installation
Engine Installation
Cylinder Head/Valves Service Information
Cylinder Head/Valves Specifications
Cylinder Head/Valves Torque Values
Cylinder Head/Valves Troubleshooting
Cylinder Head/Valves Tools
Cylinder Head Cover Removal
Cylinder Head Cover Disassembly
Camshaft Removal
Rocker Arm Inspection
Rocker Arm Shaft Inspection
Camshaft Inspection
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring Free Length Inspection
Valve Stem Inspection
Valve Guide Inspection
Valve Guide Replacement
Valve Seat Inspection and Refacing
Valve Seat Grinding
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder Head Cover Assembly
Cylinder Head Cover Installation
Cylinder/Piston Service Information
Cylinder/Piston Troubleshooting
Cylinder/Piston Specifications
Cylinder/Piston Torque
Cylinder Removal
Cylinder Inspection
Piston Removal
Piston Inspection
Piston Ring Installation
Piston Installation
Cylinder Installation
Drive Pulley/Clutch/Driven Pulley Service Information
Drive Pulley/Clutch/Driven Pulley Specifications
Drive Pulley/Clutch/Driven Pulley Torque Values
Drive Pulley/Clutch/Driven Pulley Tools
Drive Pulley/Clutch/Driven Pulley Troubleshooting
Left Crankcase Cover Removal
Left Crankcase Cover Installation
Drive Pulley Removal
Drive Pulley Inspection
Drive Pulley Disassembly
Drive Pulley Assembly
Drive Pulley Installation
Clutch/Driven Pulley Removal
Clutch/Driven Pulley Inspection
Clutch/Driven Pulley Disassembly
Driven Pulley Face Bearing Replacement
Clutch Disassembly
Clutch Assembly
Clutch Installation
Final Reduction Service Information
Final Reduction Troubleshooting
Final Reduction Specifications
Final Reduction Tools
Final Reduction Disassembly
Final Reduction Inspection
Final Reduction Bearing Replacement
Final Reduction Assembly
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Specifications
Alternator/Starter Clutch Torque Values
Alternator/Starter Clutch Tools
Right Crankcase Cover Removal
Stator Removal
Flywheel Removal
Starter Clutch Removal
Starter Clutch Inspection
Starter Clutch Disassembly
Starter Clutch Assembly
Starter Clutch Installation
Flywheel Installation
Stator Installation
Right Crankcase Cover Installation
Crankcase/Crankshaft Service Information
Crankcase/Crankshaft Troubleshooting
Crankcase/Crankshaft Specifications
Crankcase/Crankshaft Torque Value
Crankcase Separation
Crankshaft Inspection
Crankcase Assembly
Cooling System Service Information
Cooling System Troubleshooting
Cooling System Specifications
Cooling System Tools
System Testing
Coolant Replacement
Radiator Cap Inspection
Radiator Removal
Radiator Disassembly
Radiator Bracket Removal/Installation
Radiator Assembly
Radiator Installation
Mechanical Seal Inspection
Water Pump Removal
Water Pump Shaft Removal
Mechanical Seal Replacement
Water Pump Impeller Installation
Thermosensor Removal
Thermosensor Installation
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Frame Covers Service Information
Left/Right Rear Cover Removal
Left/Right Rear Cover Installation
Frame Center Cover Removal
Frame Center Cover Installation
Front Cover Removal
Front Cover Installation
Radiator Grille Removal
Radiator Grille Installation
Floorboard Removal
Floorboard Installation
Side Rail Removal
Steering/Front Wheel/Brake/Suspension Service Information
Steering/Front Wheel/Brake/Suspension Specifications
Steering/Front Wheel/Brake/Suspension Torque Values
Steering/Front Wheel/Brake/Suspension Tools
Steering/Front Wheel/Brake/Suspension Troubleshooting
Handlebar Removal
Handlebar Installation
Front Wheel Removal
Front Wheel Inspection
Front Wheel Disassembly
Front Wheel Assembly
Front Wheel Installation
Front Brake Inspection
Brake Panel Disassembly
Brake Panel Assembly
Pivot Arm Removal
Pivot Arm Inspection
Pivot Arm Installation
Front Shock Absorber Removal
Front Shock Absorber Disassembly
Shock Absorber Spring Inspection
Front Shock Absorber Assembly
Front Fork Removal
Bottom Cone Race Replacement
Ball Race Inspection
Ball Race Replacement
Front Fork Installation
Rear Wheel/Brake/Suspension Service Information
Rear Wheel/Brake/Suspension Troubleshooting
Rear Wheel/Brake/Suspension Specifications
Rear Wheel/Brake/Suspension Tools
Rear Wheel
Exhaust Muffler Removal
Exhaust Muffler Installation
Rear Wheel Inspection
Rear Wheel Bearing Replacement
Rear Wheel Disassembly
Rear Wheel Installation
Rear Brake Inspection
Rear Brake Disassembly
Rear Brake Assembly
Rear Brake Pedal/Brake Lock System
Brake Lock Cable Removal
Brake Cable/Pedal Removal
Brake Lock Cable Installation
Rear Shock Absorber Removal
Rear Shock Absorber Disassembly
Rear Shock Absorber Inspection
Rear Shock Absorber Assembly
Rear Shock Absorber Installation
Electrical Equipment Service Information
Electrical Equipment Specifications
Electrical Equipment Troubleshooting
Electrical Equipment Torque Values
Battery Removal/Installation
Battery Specific Gravity Test
Battery Charging
Charging System Charging Circuit
Charging System Current Test
Charging System Alternator Output Test
Charging System Alternator Inspection
Charging System Regulator/Rectifier Inspection
Ignition System Circuit
Ignition Coil Inspection
Ignition Coil Replacement
Exciter Coil Inspection
CDI Unit Inspection
Pulse Generator Inspection
Starting Circuit
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Table of
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Table of Contents
Troubleshooting
Lubrication Service Information
17
Fuel System Troubleshooting
40
Cylinder Head/Valves Troubleshooting
67
Cylinder/Piston Service Information
83
Drive Pulley/Clutch/Driven Pulley Troubleshooting
91
Final Reduction Service Information
106
Crankcase/Crankshaft Service Information
121
Cooling System Service Information
128
Steering/Front Wheel/Brake/Suspension Troubleshooting
148
Rear Wheel/Brake/Suspension Service Information
166
Electrical Equipment Troubleshooting
179
Troubleshooting
213
Fuel Gauge Troubleshooting
218
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