Honda CH80 2006 Owner's Manual
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Honda CH80 2006 Owner's Manual

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This manual should be considered a permanent part of the scooter and should remain with
the scooter when it is resold.
This publication includes the latest production information available before printing. Honda
Motor Co., Ltd. reserves the right to make changes at any time without notice and without
incurring any obligation.
No part of this publication may be reproduced without written permission.
2005 Honda Motor Co., Ltd.

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  • Page 1 This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 2 2006 Honda CH80 ELITE 80 OWNER’S MANUAL...
  • Page 3 It’s full of facts, instructions, safety information, When you own a Honda, you’re part of a and helpful tips. To make it easy to use, worldwide family of satisfied customers the manual contains a detailed list of −...
  • Page 4 California to cause cancer and birth scooter best and is dedicated to your defects or other reproductive harm. complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information. Introduction...
  • Page 5 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this scooter safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 6 A Few Words About Safety You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings ––...
  • Page 7 Contents These pages give an overview of the Before Riding ........contents of your owner’s manual. The first The importance of wearing a helmet page of each section lists the topics and other protective gear, how to make covered in that section. sure you and your scooter are ready to ride, and important information about loading.
  • Page 8 ...... ID numbers, technical specifications, Why your scooter needs regular and other technical facts. maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions Consumer Information ..... for specific maintenance and Information on warranties, emission adjustment items.
  • Page 10 Scooter Safety This section presents some of the most Important Safety Information ....important information and Accessories & Modifications ....recommendations to help you ride your Safety Labels ........... scooter safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your scooter.
  • Page 11 Important Safety Information Your scooter can provide many years of Always Wear a Helmet − service and pleasure if you take It’s a proven fact: helmets significantly responsibility for your own safety and reduce the number and severity of head understand the challenges you can meet injuries.
  • Page 12 Important Safety Information Take Time to Learn & Practice Ride Defensively Even if you have ridden other scooters, The most frequent scooter collision take time to become familiar with how happens when a car turns left in front of a this scooter works and handles.
  • Page 13 Keep Your Honda in Safe Condition Ride within Your Limits It’s important to keep your scooter Pushing limits is another major cause of properly maintained and in safe riding scooter accidents.
  • Page 14 Accessories & Modifications Modifying your scooter or using non- Accessories Honda accessories can make your scooter unsafe. Before you consider making any modifications or adding an accessory, be We strongly recommend that you use only sure to read the following information.
  • Page 15 Do not install any fairing or windshield unless it was designed and tested by Removing or modifying your lights, Honda for your scooter. Some fairings exhaust system, emission control system, or windshields, even smaller ones, can or other equipment can also make your cause unstable handling of your scooter.
  • Page 16 Safety labels on your scooter either warn you of potential hazards that could cause serious injury or they provide important safety information. Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. Scooter Safety...
  • Page 17 Safety Labels Scooter Safety...

  • Page 18: Table Of Contents

    Instruments & Controls This section shows the location of all Operation Component Locations ... 10 gauges, indicators, and controls you would Gauges & Indicators ....... 13 normally use before or while riding your Fuel Gauge ......... . 17 scooter.

  • Page 19: Instruments & Controls

    Operation Component Locations rear brake lock lever rear brake front brake lever lever throttle grip headlight dimmer switch engine stop switch turn signal switch start button horn button ignition switch Instruments & Controls...
  • Page 20 Operation Component Locations helmet holder front compartment lid rear carrier Instruments & Controls...
  • Page 21 Operation Component Locations hand rail helmet holder seat lock Instruments & Controls...

  • Page 22: Gauges & Indicators

    Gauges & Indicators The gauges and indicators on your scooter (1) fuel gauge keep you informed, alert you to possible (2) left turn signal indicator problems, and make your riding safer and (3) high beam indicator more enjoyable. Refer to the gauges and (4) speedometer indicators frequently.
  • Page 23 ON and remains on until you select the low beam. If this indicator does not come on when it should, have your Honda dealer check for a burned-out bulb or other problems. Instruments & Controls...
  • Page 24 Gauges & Indicators fuel gauge Shows the approximate fuel supply available, if your scooter is on a level surface (page left turn signal indicator Flashes when the left turn signal operates. (amber) high beam indicator Lights when the headlight is on high beam. (blue) speedometer Shows riding speed in miles per hour.
  • Page 25 Gauges & Indicators right turn signal Flashes when the right turn signal operates. indicator (amber) maintenance indicator Indicates specified maintenance interval for engine oil change (page ) has been reached by switching from green to red. Instruments & Controls...

  • Page 26: Fuel Gauge

    Gauges & Indicators Fuel Gauge The fuel gauge ( ) shows the approximate fuel supply available. At F (Full), the fuel tank capacity including reserve is: 1.3 US gal (5 ) When the gauge needle enters the red band ( ), fuel will be low and you should refill the tank as soon as possible.

  • Page 27: Maintenance Indicator

    Gauges & Indicators Maintenance Indicator When the mileage on your scooter approaches the specified maintenance interval to change oil, the maintenance indicator (1) will change from green to red. After replacing the engine oil, reset the indicator by inserting the key (2) in the slot (3) below the indicator.

  • Page 28: Controls & Features

    Controls & Features FRONT Ignition Switch The ignition switch is used for starting and stopping the engine (page ) and to lock the steering for theft prevention (page Insert the key and turn it to the right for the ON position. Push down on the key and turn it to the left to the LOCK (steering lock) position.

  • Page 29: Start Button

    Controls & Features Start Button Engine Stop Switch The start button ( ) is used for starting the RIGHT HANDLEBAR engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine.

  • Page 30: Headlight Dimmer Switch

    Controls & Features If your scooter is stopped with the ignition Turn Signal Switch switch ON and the engine stop switch OFF, the taillight will remain on, resulting in battery discharge. The turn signal switch ( ) is used to signal a turn or a lane change.

  • Page 31: Horn Button

    Controls & Features Horn Button Rear Brake Lock The horn is used to alert other motorists. Be sure the rear brake is applied while To operate, push the horn button ( ). starting and warming up the engine. The rear brake lock will not function if the rear brake is not adjusted properly (page To Apply the Brake Lock While squeezing the brake lever ( ) , set...
  • Page 32 Controls & Features LEFT HANDLEBAR To Release the Brake Lock Squeezing the rear brake lever releases the lock lever. Before riding, make sure that the rear brake is fully released so there is no drag on the rear wheel. ＜ To apply ＞...
  • Page 33 Instruments & Controls...
  • Page 34 ？ Before each ride, you need to make sure Are You Ready to Ride ..... . 26 you and your Honda are both ready to ride. Protective Apparel ......26 To help get you prepared, this section Rider Training ........

  • Page 35: Before Riding

    Are You Ready to Ride? Before you ride your scooter for the first If you must carry an extra helmet while time, we urge you to: riding, use a commercially-available Read this owner’s manual. elastic cord, strap, or net to secure the Make sure you understand all the safety helmet to the seat.
  • Page 36 Are You Ready to Ride? Helmets and Eye Protection Your helmet is your most important piece of riding gear because it offers the best Not wearing a helmet increases protection against head injuries. A helmet the chance of serious injury or death in a crash.

  • Page 37: Rider Training

    Are You Ready to Ride? A motorcycle riding suit or jacket for We urge all riders to take a certified comfort as well as protection. course approved by the Motorcycle Safety Bright-colored and reflective clothing Foundation (MSF). New riders should can help make you more noticeable in start with the basic course, and even traffic.
  • Page 38 Are You Ready to Ride? ALWAYS wear a helmet. Clothes should be close-fitting. You should also wear a face shield or goggles. Wear gloves. Wear bright or reflective clothing. Boots should be close-fitting, have low heels and offer ankle protection. Before Riding...

  • Page 39: Is Your Scooter Ready To Ride

    Is Your Scooter Ready to Ride? Before each ride, it’s important to inspect Pre-ride Inspection your scooter and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, Check the following items before you get but because having a breakdown, or even on the scooter: a flat tire, can be a major inconvenience.
  • Page 40 Is Your Scooter Ready to Ride? Leaks, Walk around your scooter If you are carrying a passenger or cargo, Loose and look for anything that also check the following: Parts appears unusual, such as a leak or loose cable. Load Limits Make sure you do not exceed the load limits Lights...
  • Page 41 Pull the front and rear brake levers to check Remember, be sure to take care of any that they operate problem you find, or have your Honda normally. dealer correct it before you ride. Indicators Turn the ignition on and...

  • Page 42: Load Limits & Guidelines

    However, exceeding the weight limit or carrying an unbalanced load can seriously Overloading or improper loading impair your scooter’s handling, braking, and stability. Non-Honda accessories, can cause a crash and you can be improper modifications, and poor seriously hurt or killed.

  • Page 43: Load Limits

    Load Limits & Guidelines The weight of added accessories will Load Limits reduce the maximum cargo weight you can carry. Following are the load limits for your scooter: rear carrier; weight limit − 11 lbs (5 kg) maximum weight capacity: Be sure all cargo is 335 lbs (152 kg) secure before riding...

  • Page 44: Loading Guidelines

    If you wish to carry more cargo, check with your Honda dealer for advice, and be sure to read the information regarding accessories on page Before Riding...
  • Page 45 Load Limits & Guidelines Follow these guidelines whenever you carry a passenger or cargo: Check that both tires are properly inflated, and that pressure in the rear tire is increased to suit the load (page To prevent loose items from creating a hazard, make sure that all cargo is tied down securely before you ride.

  • Page 46: Cargo Compartment

    Cargo Compartment Make sure the front lid is closed securely Front Compartment before riding. The front compartment ( ) is designed to 6.6 lbs (3 kg). carry up to However, regardless of compartment capacity, be sure you do not exceed the maximum load and cargo weight limits.
  • Page 47 Before Riding...

  • Page 48: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, Safe Riding Precautions ......40 including how to start and stop your Starting & Stopping the Engine .... . 41 engine, and how to use the throttle and Preparation .........

  • Page 49: Safe Riding Precautions

    Safe Riding Precautions Before riding your scooter for the first time, please review the Scooter Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other scooters, take time to become familiar with how this scooter works and handles.

  • Page 50: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting Operate the start button for slightly longer procedure described below. than usual without opening the throttle if the scooter has been left standing for a For your safety, avoid starting or operating long time or when the fuel tank has just the engine in an enclosed area such as a been refilled.

  • Page 51: Starting Procedure

    Starting & Stopping the Engine LEFT HANDLEBAR Starting Procedure Place the scooter on its center stand. Lock the rear wheel by squeezing the rear brake lever ( ) and setting the brake lock lever ( ). Contact with the spinning rear wheel can cause you to be hurt.
  • Page 52 Starting & Stopping the Engine Make sure the engine stop switch is at With the throttle closed, push the start RUN. button ( ). Release the start button as Turn the ignition switch ( ) ON. soon as the engine starts. BELOW HANDLEBAR (3) ignition switch (4) start button...
  • Page 53 Starting & Stopping the Engine Be sure to keep the throttle ( ) closed If You Cannot Restart a Warm Engine and the rear brake locked while starting Place the scooter on its center stand, and warming up the engine. squeeze the rear brake lever, and set the Allow the engine to warm up before rear brake lock (page...

  • Page 54: How To Stop The Engine

    Starting & Stopping the Engine Emergency Engine Stop How to Stop the Engine To stop the engine in an emergency, use the engine stop switch. To operate, press Normal Engine Stop the switch to the OFF position. To stop the engine, turn the ignition switch OFF.

  • Page 55: Riding

    Riding To prevent unexpected movement, Stand on the left side of the scooter and make sure the throttle is closed and the push it forward and off the center stand. rear brake is locked (page ) before moving the scooter off its center stand. (1) rear brake lever (2) brake lock lever Basic Operation &...
  • Page 56 Riding Mount the scooter from the left side, To unlock the rear wheel, squeeze the keeping at least one foot on the ground rear brake lever ( ) until the brake lock to steady the scooter. lever ( ) releases. (1) rear brake lever (2) brake lock lever Basic Operation &...
  • Page 57 Riding Before starting off, indicate your To accelerate, open the throttle ( ) direction with the turn signals, and gradually. The scooter will move check for safe traffic conditions. Grasp forward. the handlebars firmly with both hands. Do not blip (rapidly open and close) the throttle as the scooter will move forward suddenly.
  • Page 58 Riding To slow the scooter, reduce the throttle CLOSED ( ) and apply the front and rear brakes ( ) together. Using only one brake reduces stopping performance. Excessive brake application may cause either wheel to lock, reducing control of the scooter. (3) throttle (4) front and rear brakes Basic Operation &...
  • Page 59 Riding When approaching a corner or turn, After completing a turn, open the slow the scooter by closing the throttle throttle gradually to accelerate the ( ) fully and applying both the front scooter. ( ) and rear ( ) brakes at the same time.
  • Page 60 Riding When descending a steep grade, close the throttle ( ) fully and apply both the front ( ) and rear ( ) brakes to slow the scooter. Avoid continued use of the brakes, which may cause the brakes to overheat and reduce braking efficiency.
  • Page 61 Riding When riding in wet or rainy conditions or loose surfaces, the ability to maneuver and stop is reduced. For your safety: Exercise extreme caution when braking, accelerating, or turning. Ride at slower speeds and allow for extra stopping distance. Keep the scooter as upright as possible.

  • Page 62: Braking

    Braking Your scooter is equipped with To slow or stop, apply the front and rear mechanically-activated drum brakes. brake lever smoothly. Operating the front brake lever applies the front drum brake. Operating the rear brake Gradually increase braking as you feel the lever applies the rear drum brake.
  • Page 63 Braking When possible, reduce your speed or For your safety, exercise extreme caution complete braking before entering a turn. when braking, accelerating or turning. Avoid braking or closing the throttle quickly while turning. Either action may When descending a long, steep grade, use cause one or both wheels to slip and both brakes intermittently.

  • Page 64: Parking

    Parking Look for a level parking area. If you can’t park on a paved surface, make sure the ground surface is firm, especially under the center stand. If you must park on a hill, position the rear tire against the curb at a 45 degree angle.
  • Page 65 Parking Use the steering lock, which locks the handlebar in place. Turn the handlebar all the way to the left or right. Push in LOCK STEERING on the ignition key ( ) and turn it to LOCK. Remove the key. (To unlock the steering lock, insert the key and turn it to the right to the OFF position.) (1) ignition key...
  • Page 66 Parking Use the helmet holder ( ), located below the seat, to secure your helmet and your passenger’s helmet with your scooter. Insert the ignition key (1) into the seat lock (3) and turn it clockwise to unlock. Hang your helmet on the hook at the seat hinge.
  • Page 67 Parking If you decide to use an anti-theft device, Theft-Prevention Tips select one of good quality and be sure to follow the manufacturer’s instructions. Park your scooter in a locked garage Keep your owner’s manual, current whenever possible. If a garage isn’t registration, and insurance information available, park in a concealed area or in with your scooter.

  • Page 68: Riding With A Passenger Or Cargo

    Riding with a Passenger or Cargo Your scooter is designed to carry you and Before riding with a passenger, make sure one passenger. Whenever you add a your passenger is wearing the proper passenger or cargo, you must be careful protective apparel (page not to exceed the total load limits for this vehicle (...
  • Page 69 Basic Operation & Riding...

  • Page 70: Servicing Your Honda

    You’ll also find important safety ‘‘certified’’ to EPA standards. precautions, information on fuels and oils, and tips for keeping your Honda looking Bef ore You Service Your Honda great. The Importance of Maintenance ...
  • Page 71 Servicing Your Honda Service Preparations Engine Maintenance Component Locations ..77 Engine Idle Speed ........97 Tool Kit ........... 80 Spark Plug ..........99 Owner’s Manual Storage ......81 Left Side Cover Removal ...... . 82...
  • Page 72 Servicing Your Honda The following table summarizes the three types of inspections and servicing recommendations for your scooter. Both the pre-ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance. The periodic checks provide additional confidence in your scooter’s performance.

  • Page 73: The Importance Of Maintenance

    Maintenance Schedule in this section. If your scooter overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs. Servicing Your Honda...

  • Page 74: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Wheel removal should normally be handled only by a Honda Failure to properly follow maintenance instructions and technician or other qualified mechanic.

  • Page 75: Important Safety Precautions

    Injury from moving parts. Do not run explosion, be careful when working the engine unless instructed to do so. around gasoline. Use only non-flammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts. Servicing Your Honda...
  • Page 76 Maintenance Safety Remember that your Honda dealer knows your scooter best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new genuine Honda parts or their equivalents for repair and replacement. If you have the...

  • Page 77: Periodic Maintenance

    It’s a good idea to perform this maintenance any time you clean your scooter. Check the odometer reading and perform any scheduled maintenance checks that are needed (page ). Remember, more frequent checks may be needed for riding in severe conditions. Servicing Your Honda...
  • Page 78 Make sure the headlight, brakelight, taillight, and turn signals are working properly. Freeplay Check the freeplay of the front and rear brakes lever (page Fuses Make sure you have a full supply of spare fuses. Nuts & Bolts Check the major fasteners and tighten as needed. Servicing Your Honda...

  • Page 79: Maintenance Schedule

    We recommend that you have your Honda dealer perform these The service intervals in this Maintenance tasks unless you have advanced Schedule are based on average riding mechanical skills and the required tools conditions.
  • Page 80 Consult your your own maintenance, use only genuine Honda dealer. ＊ Honda parts or their equivalents for repair Should be serviced by your Honda or replacement to ensure the best quality dealer, unless you have the proper tools and reliability.
  • Page 81 L: lubricate Service more frequently if the scooter is R: replace ridden in unusually wet or dusty areas. Service more frequently if the scooter is ridden often at full throttle or in the rain. California type only. Servicing Your Honda...
  • Page 82 ENGINE IDLE SPEED ＊ EVAPORATIVE EMISSION − CONTROL SYSTEM Should be serviced by your Honda dealer, unless you have the proper tools and service data and are ＊ mechanically qualified. Refer to the official Honda Service Manual (page Servicing Your Honda...
  • Page 83 ＊＊ − STEERING HEAD BEARINGS Should be serviced by your Honda dealer, unless you have the proper tools and service data and are ＊ mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 84: Maintenance Record

    Use the space under Notes to record anything you want to remind yourself about or mention to your dealer. Miles (km) Odometer Date Performed By: Notes (1,000) 2,500 (4,000) 5,000 (8,000) 7,500 (12,000) 10,000 (16,000) Servicing Your Honda...
  • Page 85 Maintenance Record Miles (km) Odometer Date Performed By: Notes 12,500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) Servicing Your Honda...

  • Page 86: Maintenance Component Locations

    Maintenance Component Locations front brake lever rear brake lever throttle grip Servicing Your Honda...
  • Page 87 Maintenance Component Locations fuel fill cap tool kit owner’s manual engine oil filler cap/dipstick engine oil drain bolt Servicing Your Honda...
  • Page 88 Maintenance Component Locations battery main fuse belt case air cleaner air cleaner spark plug crankcase breather tube engine idle speed Servicing Your Honda...

  • Page 89: Tool Kit

    Tool Kit The tool kit (1) is in the front compartment. An optional, larger tool kit may be available. Check with your Honda dealer’s parts department. INSIDE FRONT COMPARTMENT (1) tool kit Servicing Your Honda...

  • Page 90: Owner's Manual Storage

    Store your owner’s manual (and other documents) in the plastic storage bag in the front compartment ( ) (page Be careful not to flood this area when washing your scooter. (1) front compartment Servicing Your Honda...

  • Page 91: Left Side Cover Removal

    LEFT SIDE (1) ignition key (2) seat lock Insert the ignition key (1) in the seat (3) center cover (4) screw lock (2) and turn it clockwise to unlock and lift the seat. (5) left side cover Servicing Your Honda...

  • Page 92: Fuel

    If pinging or components. spark knock persists, consult your Honda dealer. Your engine is designed to use any gasoline that has a pump octane number of 86 or higher.
  • Page 93 LEFT SIDE Fuel tank capacity, including reserve: 1.3 US gal (5 ) (1) ignition key (2) seat lock Insert the ignition key (1) in the seat lock (2) and turn it clockwise to unlock and lift the seat. Servicing Your Honda...
  • Page 94 Wipe up spills immediately. After refueling, install the fuel fill cap by turning it clockwise. Lower and push the seat until it locks. Remove the ignition key from the seat lock. (3) fuel fill cap (4) filler neck Servicing Your Honda...

  • Page 95: Engine Oil

    API transmission. service label SAE 10W-40 viscosity Change the engine oil as specified in the (weight) maintenance schedule on page JASO T 903 standard Servicing Your Honda...
  • Page 96 Engine Oil ＊ suggested oil Your scooter does not need oil additives. Pro Honda GN4 or HP4 (without Use the recommended oil. molybdenum additives) 4-stroke Do not use oils with graphite or molybdenum additives. oil (USA & Canada), or Honda...
  • Page 97 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
  • Page 98 ( ) –– add the recommended oil until it reaches the (1) oil filler cap/dipstick upper level mark. (Do not overfill.) (2) upper level mark Reinstall the oil filler cap/dipstick. (3) lower level mark Check for oil leaks. Servicing Your Honda...
  • Page 99 3 5 minutes. Turn the engine − (1) crankcase drain bolt off. Wait 2 3 minutes for the oil to settle. (2) oil filler cap/dipstick (3) sealing washer Place a drain pan under the crankcase drain bolt ( ). Servicing Your Honda...
  • Page 100 Replace the If a torque wrench is not used for washer every other time the oil is installation, see your Honda dealer as soon changed. as possible to verify proper assembly. Install the drain bolt and tighten it to the specified torque: 18 lbf·ft (25 N·m , 2.5 kgf·m)

  • Page 101: Air Cleaner

    Your Honda dealer can help you determine the correct service interval for your riding conditions. Improper or lack of proper air cleaner maintenance can cause poor perf ormance Your scooter’s air cleaner has very...
  • Page 102 Install the removed parts in reverse Remove the left side cover (page 82). order of removal. Remove the air cleaner housing cover (1) by removing the screws (2). LEFT SIDE (1) air cleaner (2) screws housing cover (3) air cleaner Servicing Your Honda...

  • Page 103: Belt Case Air Cleaner

    Gently wash the element in clean, non- flammable (high flash point) solvent − such as kerosene not gasoline. After cleaning, gently squeeze out the remaining solvent. (1) screw Avoid twisting or wringing the element. (2) air cleaner duct This can tear the foam. Servicing Your Honda...
  • Page 104 Allow the element to dry thoroughly before installation. Do not apply oil to the element. The drive belt may be damaged. Install the element and element holder. Install the air cleaner duct. Install the left side cover. Servicing Your Honda...

  • Page 105: Crankcase Breather

    (1) crankcase breather tube plug Place a drain pan under the crankcase breather tube plug ( ). Remove the plug to drain the deposits in the tube. Reinstall the crankcase breather tube plug. Servicing Your Honda...

  • Page 106: Engine Idle Speed

    Engine Idle Speed The best way to assure proper carburetion Idle Speed Adjustment is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment. Refer to Saf ety Precautions on page LEFT SIDE Remember, idle speed adjustment is not a ‘‘cure-all’’...
  • Page 107 Lock the rear wheel by squeezing the rear brake lever and setting the rear brake lock lever (page 22 ). Start the engine. Adjust idle speed with the throttle stop screw ( ). Idle speed (in neutral): 1,700 ± 100 rpm Servicing Your Honda...

  • Page 108: Spark Plug

    Using the spark plug wrench provided in the tool kit, remove the spark plug. Use only the recommended type of spark plugs in the recommended heat range. Using spark plugs with an improper heat range can cause engine damage. Servicing Your Honda...
  • Page 109 ( ) carefully. The gap should be: 0.024 0.028 in (0.60 0.70 mm) − − (1) spark plug gap (2) side electrode With the plug washer attached, thread the spark plug in by hand to prevent cross-threading. Servicing Your Honda...
  • Page 110 Next, tighten the plug again: 1/8 turn after it seats. Improperly tightened spark plugs can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. Servicing Your Honda...

  • Page 111: Brakes

    Refer to Saf ety Precautions on page slowed. (1) front brake lever (2) rear brake lever Servicing Your Honda...
  • Page 112 3/8 13/16 in (10 20mm) − − If necessary, adjust to the specified range. − − ＋ ＋ ＋ ＋ − − (3) adjusting nut ( ) increase freeplay ＋ (4) arm pin ( ) decrease freeplay − (cont’d) Servicing Your Honda...
  • Page 113 Repeat this procedure several times. Make sure the brake arm, spring, and Check the freeplay. If you can’t adjust fasteners are in good condition. the freeplay properly, see your Honda dealer. cut-out correctly seated cut-out...
  • Page 114 ( ) on the brake panel ( ) upon LEFT REAR full application of the brake. If replacement is necessary, see your Honda dealer. (3) reference mark (1) arrow (2) brake arm (4) brake panel Servicing Your Honda...

  • Page 115: Tires

    The following pages give detailed information on how and when to check your air pressure, how to inspect your tires Servicing Your Honda...
  • Page 116 –– the includes the weight of the rider, readings will be higher. If you let air out passenger, all cargo & all accessories of warm tires to match the recommended cold pressures, the tires will be underinflated. Servicing Your Honda...
  • Page 117 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. (1) wear indicator Excessive tread wear. (2) wear indicator location mark Servicing Your Honda...
  • Page 118 A repaired tube will not have the same reliability as a new one, and it may fail while you are riding. And the tire will have lower speed and performance limits than a new one. Servicing Your Honda...
  • Page 119 The tires that came on your scooter were If you have a tire and tube professionally designed to match the performance repaired at a non-Honda facility, we capabilities of your scooter and provide recommend that you have the work the best combination of handling, braking, checked by your Honda dealer.
  • Page 120 Always use the size and type of type bias-ply, tube tires recommended in this owner’s manual. Whenever you replace a tire, remember: Have the wheel balanced after the tire is installed. Have the tire replaced by your Honda dealer if possible. Servicing Your Honda...
  • Page 121 The old tube will probably be stretched. If installed in a new tire, it could fail. If you have a tire professionally replaced at a non-Honda facility, we recommend that you have the work checked by your Honda dealer. Servicing Your Honda...

  • Page 122: Battery

    Battery posts, terminals and accessories on your scooter –– or do not related accessories contain lead and lead ride frequently, we recommend that you compounds. Wash hands after handling. charge the battery frequently (see Battery Charging, page Servicing Your Honda...
  • Page 123 You will get the best storage results from removing the battery and slow (trickle) Wear protective clothing and a charging it every 30 days (see Battery face shield, or have a skilled mechanic do the battery Charging, page maintenance. Servicing Your Honda...
  • Page 124 Store your battery in an easy-to-reach location off the floor, in an area protected from freezing temperatures (1) battery cover and direct sunlight. (2) negative ( ) terminal lead − (3) positive ( ) terminal lead ＋ (4) battery (cont’d) Servicing Your Honda...
  • Page 125 (1) ‘‘trickle’’ charger terminal. Check all bolts and other fasteners are secure. Be sure to read the information that came with your battery charger and follow the instructions on the battery. Improper charging may damage the battery. Servicing Your Honda...
  • Page 126 However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat a scooter battery and cause permanent damage. Servicing Your Honda...

  • Page 127: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep Avoid products that contain harsh your Honda looking newer longer. detergents or chemical solvents that Frequent cleaning also identifies you as an could damage the metal, paint, and owner who values your scooter. A clean plastic on your scooter.
  • Page 128 (like those at coin- operated car washes) can damage certain parts of your scooter. High pressure water (or air) can damage certain parts of your scooter. After cleaning, inspect for damage, wear, and leaks (fuel, oil). Servicing Your Honda...
  • Page 129 Wash your scooter with a sponge or a soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/degreaser to remove the grime. Servicing Your Honda...
  • Page 130 Appearance Care As a precaution, ride your scooter at a slow speed and apply the brakes several times. This will help dry the brakes and TEST BRAKES restore normal braking performance. Servicing Your Honda...
  • Page 131 Appearance Care Spray Cleaning Your Scooter Refer to Saf ety Precautions on page Avoid using spray cleaner products on the tires or suspension components. Suggestions for using spray cleaner(s) follow: Servicing Your Honda...
  • Page 132 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome or Apply a high quality chrome/aluminum aluminum. polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 133 If a surface on your scooter is chipped or scratched, your Honda dealer has touch-up paint to match your scooter’s color. Be sure to use your scooter’s color code (page ) when you buy touch-up paint.

  • Page 134: Tips

    Tips Here’s a few helpful tips on how to store Storing Your Honda ......126 and transport your Honda, and how to be Transporting Your Scooter ....130 an environmentally responsible scooter You & the Environment ...... . 131 owner.

  • Page 135: Storing Your Honda

    Honda Motorcycle Winter Storage Fill the fuel tank. Make sure the fuel fill Guide, available from your Honda dealer cap is properly installed. (USA only). We suggest you perform the following procedures to keep your scooter in top condition.
  • Page 136 Storing Your Honda Drain the carburetor into an approved To prevent rusting in the cylinder, gasoline container and dispose of it in perform the following: an approved manner (page Remove the spark plug cap from the If storage will last longer than one spark plug.
  • Page 137 Storing Your Honda With the engine stop switch in the Store your scooter in an unheated area, RUN position, press the start button free of dampness, away from sunlight, several times to crank the engine and with a minimum of daily temperature distribute the oil.
  • Page 138 If your scooter has been stored for more than four months –– change the engine oil (page If your scooter has been stored for more than two months –– ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required.

  • Page 139: Transporting Your Scooter

    Transporting Your Scooter If your scooter needs to be transported, it should be carried on a motorcycle trailer, or a truck or trailer with a flatbed area. For information about 24-hour emergency assistance, see page (USA only). Do not tow your scooter, as towing can seriously damage the transmission.

  • Page 140: You & The Environment

    You & the Environment Owning and riding a scooter can be Recycle Wastes. It’s illegal and enjoyable, but you must do your part to thoughtless to put used engine oil in the protect nature. trash, down a drain, or on the ground. Used oil, gasoline, coolant, and Following are tips on how you can be an cleaning solvents contain poisons that...
  • Page 141 Tips...

  • Page 142: Taking Care Of The Unexpected

    Taking Care of the Unexpected This section discusses the more common General Guidelines ....... 134 problems that can occur with your scooter If Your Engine Quits or while you’re riding. It tells you how to Won’t Start .......... . 135 evaluate each problem and what actions If You Have a Flat Tire .......

  • Page 143: General Guidelines

    (USA only: For information possible. about the Honda Rider’s Club of America, Do not continue riding if you are hurt or see page your scooter is not in safe riding condition.

  • Page 144: If Your Engine Quits Or Won't Start

    If you have a problem starting the but the engine won’t start symptom. − engine or experience poor engine − performance the following information may help you. If you can’t correct the problem, see your Honda dealer. Taking Care of the Unexpected...
  • Page 145 Tighten the battery lead. dead battery Charge the battery (page ). If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. Taking Care of the Unexpected...
  • Page 146 Fill the fuel tank. loose or unconnected spark Install the spark plug cap securely. If the engine plug cap still won’t start, see your Honda dealer. loose battery cables Tighten the battery terminal bolts. weak battery Charge the battery (page ).
  • Page 147 POSSIBLE CAUSE WHAT TO DO idles roughly, too fast, stalls Check engine idle adjustment (page ). If the problem persists, see your Honda dealer. runs erratically, misfires See your Honda dealer. blubbers (rich fuel mixture) See your Honda dealer. Taking Care of the Unexpected...
  • Page 148 If applicable, switch to the recommended octane load gasoline (page ) or change your brand of gasoline. If the problem persists, see your Honda dealer. afterfires (backfires) See your Honda dealer. pre-ignition (runs on after See your Honda dealer.

  • Page 149: If You Have A Flat Tire

    Honda does not recommend that you make side of the road so you can inspect the a temporary repair to a tube-type tire.
  • Page 150 If You Have a Flat Tire check the air pressure. If the tire is losing pressure, it may be unsafe to continue Riding your scooter with a riding. As the tire gets low, it will affect temporary tire or tube repair can the handling of your motorcycle be risky.
  • Page 151 Refer to Saf ety Precautions on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic. Do not attempt to remove the wheel on your own. Wheel removal requires mechanical skill and professional tools.

  • Page 152: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your The fuse holder is located behind the scooter have fuses to protect them from center cover. damage caused by excess current flow The spare fuse is located in the fuse (short circuit or overload).
  • Page 153 If a Fuse Blows To access the main fuse ( ), remove Open the fuse holder ( ) and lift out the center cover. the fuse with the clips ( ). Slide the old fuse out of the clips and BEHIND CENTER COVER discard it.
  • Page 154 If a Fuse Blows REMOVAL pull up (4) blown fuse (2) fuse holder (3) clips Install the fuse holder and center cover. INSTALLATION If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.
  • Page 155 If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your scooter. Leave the blown fuse in that circuit and have your scooter checked by your Honda dealer. Taking Care of the Unexpected...

  • Page 156: If You Crash

    Also, be sure to have another person or vehicle is involved in your Honda dealer check the frame and the accident. suspension after any serious crash. If you decide you are capable of riding...

  • Page 157: If You Lose Your Key

    If you don’t know your key duplicate key made. number, call the dealer you purchased your Honda from. They may have it listed A lost key won’t be a problem if you take in their records. If they don’t, transport preventative action.

  • Page 158: If Your Battery Is Low (Or Dead)

    Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...
  • Page 159 Taking Care of the Unexpected...

  • Page 160: Technical Information

    Technical Information This section contains dimensions, Vehicle Identification ......152 capacities, and other technical data, plus Specifications ........155 information on government requirements Break-in Guidelines ......160 and how to break-in your scooter. High Altitude Carburetor Adjustment ...........

  • Page 161: Vehicle Identification

    Vehicle Identification The VIN (vehicle identification number) Serial Numbers (1) appears on the Safety Certification Label attached to the frame tube forward The frame, VIN, and engine serial of the front cover. numbers are required when you register LEFT SIDE your scooter.
  • Page 162 Vehicle Identification The frame number ( ) is stamped on the The engine number ( ) is stamped on the left side of the frame body. lower left side of the crankcase cover. LEFT SIDE LEFT SIDE (2) frame number (3) engine number Technical Information...
  • Page 163 Vehicle Identification UNDER SEAT Color Label & Code The color label is located to the fuel tank under the seat. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

  • Page 164: Specifications

    Specifications Dimensions 68.9 in (1,750 mm) overall length 26.4 in (670 mm) overall width 43.1 in (1,095 mm) overall height 46.1 in (1,170 mm) wheelbase 5.1 in (130 mm) ground clearance Technical Information...
  • Page 165 API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil transmission oil 0.06 US qt (0.06 )
  • Page 166 Specifications Capacities passenger capacity operator, one passenger 335 lbs (152 kg) maximum weight capacity rider, passenger, all cargo and accessories Engine Specifications displacement 4.86 cu-in (79.7 cm ) bore & stroke 1.95 × 1.63 in (49.5 × 41.4 mm) compression ratio 9.3 : 1 spark plug (standard) CR7HS (NGK)
  • Page 167 Specifications Power Transmission V-Belt primary reduction 8.382 final reduction Chassis & Suspension caster 26° trail 2.7 in (68 mm) tire size, front 3.50-10 51J BRIDGESTONE ML2 DUNLOP K398 IRC 3R KIK MB3 tire size, rear 3.50-10 51J BRIDGESTONE ML2 DUNLOP K398 IRC 3R KIK MB3 bias-ply, tube...
  • Page 168 Specifications Electrical 12V-4 Ah battery 0.1 kW/5,000 rpm generator Lights 12V-35/35W headlight 12V-27/8W brake/tail light 12V-23W turn signal lights 12V-3.8W license light 12V-3.4W turn signal indicator 12V-1.7W high beam indicator Fuse main Torque Specifications 18 lbf·ft (25 N·m , 2.5 kgf·m) oil drain bolt Technical Information...

  • Page 169: Break-In Guidelines

    Break-in Guidelines Help assure your scooter’s future reliability and performance by paying extra attention to how you ride during the first 60 miles (100 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 170: High Altitude Carburetor Adjustment

    See your Honda dealer. However, the carburetor must be returned to standard factory specifications before riding again at lower altitudes (below 5,000 feet, 1,500 m). See your Honda dealer. Sustained riding at lower altitudes with the lean high-altitude setting may cause rough idling, stalling, or engine damage from overheating.

  • Page 171: Emission Control Systems

    Warranty Compliance The U.S. Environmental Protection Compliance with the terms of the Agency (EPA), the California Air Distributor’s Warranties for Honda Resources Board (CARB), and Scooter Emission Control Systems is Environment Canada require that your necessary in order to keep the emissions scooter comply with applicable exhaust system warranty in effect.
  • Page 172 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Technical Information...
  • Page 173 Emission Control Systems Exhaust Emission Control System Evaporative Emission Control System The exhaust emission control system (California only) consists of lean carburetor settings, and no This scooter complies with the adjustment should be made except idle requirements of the California Air speed adjustment with the throttle stop Resources Board (CARB) evaporative screw.
  • Page 174 If you are aware of any of the following crankcase emissions into the atmosphere. symptoms, have the vehicle inspected and Blow-by gas is returned to the combustion repaired by your authorized Honda scooter chamber through the air cleaner and the dealer. carburetor.
  • Page 175 Emission Control Systems Noise Emission Control System AMONG THOSE ACTS PRESUMED TAMPERING WITH THE NOISE TO CONSTITUTE TAMPERING ARE CONTROL SYSTEM IS PROHIBITED: THE FOLLOWING ACTS: U. S. federal law prohibits, or Canadian Removal of, or puncturing the muffler, provincial laws may prohibit the following baffles, header pipes or any other acts or the causing thereof: ( ) The component which conducts exhaust...

  • Page 176: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being The following are the EPA-approved blended with alcohol or an ether percentages of oxygenates: compound. These gasolines are collectively referred to as oxygenated ETHANOL (ethyl or grain alcohol) 10% fuels. To meet clean air standards, some by Volume areas of the United States and Canada use You may use gasoline containing up to...
  • Page 177 Oxygenated Fuels METHANOL (methyl or wood alcohol) Fuel system damage or performance 5% by Volume problems resulting from the use of an You may use gasoline containing oxygenated fuel containing more than the methanol containing up to 5% methanol percentages of oxygenates mentioned by volume as long as it also contains above are not covered under warranty.

  • Page 178: Consumer Information

    Consumer Information This section contains information on your Authorized Manuals ......170 warranty and how to get an official Honda Warranty Coverage ......173 service manual. Warranty Service ........174 Contacting Honda ........ . 175 Your Honda Dealer ......

  • Page 179: Authorized Manuals

    Authorized Manuals The Service Manual used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
  • Page 180 By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty.
  • Page 181 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street Address - No P. O. Box Number Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.

  • Page 182: Warranty Coverage

    Please read the Warranties Booklet given Almost all of your warranty coverage can to you by your Honda dealer at the time of be extended through the Honda Protection purchase. Be sure to keep your Honda Plan (USA only).

  • Page 183: Warranty Service

    If you aren’t satisfied with your your scooter, call the service department dealer’s handling of the situation, we of your Honda dealer. Make an suggest you discuss your problem with the appointment for an inspection and appropriate member of the dealership’s diagnosis.

  • Page 184: Contacting Honda

    If you wish to comment on your experiences with your Honda or with your We will likely ask your Honda dealer to dealer, please send your comments to the respond, or possibly acknowledge your following address (USA only): comments directly.

  • Page 185: Your Honda Dealer

    Once you purchase your new Honda, get products available from the parts familiar with the organization of your department. Honda dealer so you can utilize the full range of services available. The sales department offers the Honda Protection Plan to extend almost all of The service department is there to perform your warranty coverage (USA only).

  • Page 186: The Honda Rider's Club (Usa Only)

    Honda (includes roadside HRCA’s insurance partner. assistance for your transport vehicle as Racing contingency programs and long as your Honda is aboard or in tow). assistance at selected dual-sport, off- Vehicle transport to the nearest Honda road, and motocross events.

  • Page 187: Reporting Safety Defects (Usa Only)

    National Highway Washington, D.C. area) or write to: Traffic Safety Administration (NHTSA) NHTSA, U.S. Department of in addition to notifying American Honda Transportation, Washington, D.C. 20590. Motor Co., Inc. You can also obtain other information If NHTSA receives similar complaints, it...
  • Page 188 Consumer Information...

  • Page 189: Table Of Contents

    Table of Contents The following presents the contents of Rear Brake Lock ........ . 22 each section of your owner’s manual. BEFORE RIDING ....... . 25 SCOOTER SAFETY ......Are You Ready to Ride ？ ..... . 26 Important Safety Information ....
  • Page 190 BASIC OPERATION & RIDING ..39 SERVICING YOUR HONDA ... . 61 Safe Riding Precautions ......40 Bef ore You Service Your Honda Starting & Stopping the Engine .... . 41 The Importance of Maintenance ... . 64 Preparation .........
  • Page 191 Table of Contents SERVICING YOUR HONDA (cont’d) Chassis Service Procedures Brakes ........... 102 Tires ............106 Fluids & Filters Fuel ............83 Electrical Engine Oil ..........86 Battery ........... 113 Air Cleaner ..........92 Belt Case Air Cleaner ......
  • Page 192 If You Have a Flat Tire ......140 Your Honda Dealer ......176 If a Fuse Blows ........143 The Honda Rider’s Club If You Crash ......... 147 (USA only) .......... . 177 If You Lose Your Key ......

  • Page 193: Index

    ........106 capacity, fuel ......... . 84 altitude, high ......... 161 carburetor, altitude adjustment .... . 161 American Honda, contacting ....175 care, appearance ........118 apparel, protective ........30 cleaning, appearance care ....118 appearance care ........
  • Page 194 Index defects, safety ........178 flat tire ........... 140 frame number ........153 fuel, gauge ........... 17 oxygenated ........167 emission control systems ..... . 162 recommendation ........ . 83 engine, tank capacity ........84 idle speed ...........
  • Page 195 ........... . 80 contacting ......... 175 Rider’s Club ........177 dealer ..........176 Honda service manual ......170 horn button ..........22 labels, safety ..........limit, weight ..........34 load limits ..........
  • Page 196 Index maintenance, odometer ..........13 component locations ......77 oil, engine ..........86 importance ......... . 64 operating controls ........19 indicator ..........18 operation component locations ....10 periodic ..........68 owner’s manual storage ......
  • Page 197 . 66 reporting safety defects ......178 labels ............ rider training ........3, 28 reporting defects ....... 178 Rider’s Club, Honda ......177 riding precautions ....... 40 riding, schedule, maintenance ......70 basic operation ........
  • Page 198 Index starting, flat ............ . 140 engine ..........41 replacing .......... . 110 troubleshooting ........ . 135 tool kit ............ . 80 steering lock ..........55 training, rider ........3, 28 stop switch, engine ........ . 20 transporting your scooter .....
  • Page 199 Index warranty, coverage ..........173 extended ..........173 service ..........174 washing your scooter ......120 weight limit ..........34 Index...
  • Page 200 Memo...
  • Page 201 Memo...

  • Page 202: Quick Reference

    Honda. You’ll also find space to record important notes. The engine of your Honda can be the most expensive component to repair. Proper maintenance, especially the use of the recommended fluids and filters, prevents premature wear and damage.
  • Page 203 Quick Reference VIN/Frame No. Engine No. Frame No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 204 API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil or equivalent 335 lbs (152 kg)
  • Page 205 Quick Reference Tires Front: 3.50-10 51J BRIDGESTONE ML2 DUNLOP K398 IRC 3R KIK MB3 Rear: 3.50-10 51J BRIDGESTONE ML2 DUNLOP K398 IRC 3R KIK MB3 Type: bias-ply, tube 22 psi (150 kPa , 1.50 kgf/cm ) Tire Pressure Front: 25 psi (175 kPa , 1.75 kgf/cm ) (cold) Rear: with less than 200 lbs (90 kg) of added weight...

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