Coolant/Oil Tank; Coolant Tank Removal; Coolant Tank Installation; Oil Tank - Polaris 2007 Two Stroke Service Manual

COOLANT/OIL TANK

Rear coolers

Coolant Tank Removal

1. Drain coolant.
2. Remove the 2 torx screws that hold the coolant tank to the

oil tank.

3. Remove the coolant lines from bottle.
4. Remove coolant bottle.

Coolant Tank Installation

1. Connect coolant lines to the bottle.
2. Tighten the fasteners that hold the coolant bottle to the oil
tank.
3. Fill to the correct fluid level.
4. Bleed the cooling system.
OIL TANK

Oil Tank Removal

1. Remove the two fasteners that hold the tank to the chassis.
2. Remove the two fasteners that hold the cooling bottle on the
oil tank.
3. Remove the cross shaft oil supply line.
4. Lift the rear of the tank and remove the supply line.
5. Disconnect the oil sender connections.
6. Remove tank.

Oil Tank Installation

1. Attach the supply line to the supply fitting at the bottom of
the oil tank.
2. Attach the cross shaft supply line to the fitting on the right
Overflow
hand side.
3. Line up the centering shafts with the chassis centering
bracket.
4. Install the coolant bottle on the oil tank.
5. Install the fasteners that hold the tank to the chassis.
Throttle body*

SEAT INFORMATION

Radiator
Center cooler
Seat & Base Removal/Installation
1. If unit is equipped with a seat latch (1), remove the seat or
passenger seat if so equipped.
2. Remove the fasteners (2) that hold the seat base onto the
tunnel or rear seat brace.
3. Unplug the tail light harness if applicable and remove the
seat base.
CHASSIS & HOOD
2
1
2
2
2
10
10.5